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Intumescent coatings have been used for fire protection of steel for decades, but there is still a need for improvement and adaptation. The key parameters of such coatings in a fire Scenario are thermal insulation, foaming dynamics, and cohesion. The fire resistance tests, large furnaces applying the standard time temperature (STT) curve, demand coated full‐scale components or intermediate‐scale specimen. The STT Mufu+ (standard time temperature muffle furnace+) approach is presented. It is a recently developed bench‐scale testing method to analyze the performance of intumescent coatings. The STT Mufu+ provides vertical testing of specimens with reduced specimen size according to the STT curve. During the experiment, the foaming process is observed with a high‐temperature endoscope. Characteristics of this technique like reproducibility and resolution are presented and discussed. The STT Mufu+ test is highly efficient in comparison to common tests because of the reduced sample size. Its potential is extended to a superior research tool by combining it with advanced residue analysis (μ‐computed tomography and scanning electron microscopy) and mechanical testing. The benefits of this combination are demonstrated by a case study on 4 intumescent coatings. The evaluation of all collected data is used to create performance‐based rankings of the tested coatings.
Thermal insulation and mechanical resistance play a crucial role for the performance of an intumescent coating. Both properties depend strongly on the morphology and morphological development of the foamed residue. Small amounts (4 wt%) of fiberglass, clay and a copper salt, respectively, are incorporated into an intumescent coating to study their influence on the morphology and Performance of the residues. The bench scale fire tests were performed on 75 x 75 x 2 mm³ coated steel plates according to the standard time–temperature curve in the Standard Time Temperature Muffle Furnace+ (STT Mufu+). It provided information about foaming dynamics (expansion rates) and thermal insulation. Adding the copper salt halved the expansion height, whereas the clay and fiberglass Change the height of the residue only moderately. The time to reach 500 °C was improved by 31% for clay and 15% for the other two fillers. Nondestructive micro computed tomography is used to assess the inner structure of the residues. A transition of the residue from a black, carbonaceous foam with closed cells into an inorganic, residual open cell sponge occurs at high temperatures. This transition is due to a loss of carbon; the change in microstructure is analyzed by scanning electron microscopy. Additional mechanical tests are performed and interpreted with respect to the results of the morphology analysis. Adding clay or copper salt improved the mechanical resistance tested by a factor 4. The additives significantly influence the thickness and foaming Dynamics as well as the inner structure of the residues, whereas their influence on insulation Performance is moderate. In conclusion, different modes of action are observed to achieve similar insulation performance during the fire test.
In recent years, an increasing trend towards investigating and monitoring the contamination of the environment by microplastics (MP) (plastic pieces < 5 mm) has been observed worldwide. Nonetheless, a reliable methodology that would facilitate and automate the monitoring of MP is still lacking. With the goal of selecting practical and standardized methods, and considering the challenges in microplastics detection, we present here a critical evaluation of two vibrational spectroscopies, Raman and Fourier transform infrared (FTIR) spectroscopy, and two extraction methods: thermal extraction desorption gas chromatography mass spectrometry (TED-GC-MS) and liquid extraction with subsequent size exclusion chromatography (SEC) using a soil with known contents of PE, PP, PS and PET as reference material. The obtained results were compared in terms of measurement time, technique handling, detection limits and requirements for sample preparation. The results showed that in designing and selecting the right methodology, the scientific question that determines what needs to be understood is significant, and should be considered carefully prior to analysis. Depending on whether the object of interest is quantification of the MP particles in the sample, or merely a quick estimate of sample contamination with plastics, the appropriate method must be selected. To obtain overall information about MP in environmental samples, the combination of several parallel approaches should be considered.