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The industrial sector of bottom ash (BA) treatment from municipal solid waste incineration (MSWI) in Germany is currently changing. In order to increase the recovery rates of metals or to achieve a higher quality of mineral aggregates derived from BA, new procedures have been either implemented to existing plants or completely new treatment plants have been built recently. Three treatment trains, which are designated as entire sequences of selected processing techniques of BA, are introduced and compared. One treatment train is mainly characterized by usage of a high speed rotation accelerator whereas another is operating completely without crushing. In the third treatment train the BA is processed wet directly after incineration. The consequences for recovered metal fractions and the constitution of remaining mineral aggregates are discussed in the context of legislative and economical frameworks. Today the recycling or disposal options of mineral residues still have a high influence on the configuration and the operation mode of the treatment trains of BA despite of the high value of recovered metals.
Bottom ash from municipal solid waste incineration (MSWI) consists of elemental metals in considerable amounts. The exergy of bottom ash was calculated to be some 100 kJ/mol, mainly as a result of the presence of elemental Fe and Al. From this it can be shown that the recovery of elemental metals Cu, Al and Fe is beneficial. The fine fraction <4 mm additionally contains chemically bound metals (oxides, carbonates, silicates). Separation prospects with techniques as in ore processing (flotation, density separation, bioleaching, hydrothermal solution) are discussed. Although the concentration of Cu compounds in bottom ash is in the range of today’s exploited ores the economic viability of the recovery of metal compounds is uncertain. For sufficient enrichment different concerted treatment steps are required.
Raw material supply is essential for all industrial activities. The use of secondary raw material gains more importance since ore grade in primary production is decreasing. Meanwhile urban stock contains considerable amounts of various elements. Photovoltaic (PV) generating systems are part of the urban stock and recycling technologies for PV thin film modules with CdTe as semiconductor are needed because cadmium could cause hazardous environmental impact and tellurium is a scarce element where future supply might be constrained. The paper describes a sequence of mechanical processing techniques for end-of-life PV thin film modules consisting of sandblasting and flotation. Separation of the semiconductor material from the glass surface was possible, however, enrichment and yield of valuables in the flotation step were non-satisfying. Nevertheless, recovery of valuable metals from urban stock is a viable method for the extension of the availability of limited natural resources.
The industrial sector of bottom ash (BA) treatment from municipal solid waste incineration (MSWI) in Germany is currently changing. In order to increase the recovery rates of metals or to achieve a higher quality of mineral aggregates derived from BA, new procedures have been either implemented to existing plants or completely new treatment plants have been built recently. Three treatment trains, which are designated as entire sequences of selected processing techniques of BA, are introduced and compared. One treatment train is mainly characterized by usage of a high speed rotation accelerator whereas another is operating completely without crushing. In the third treatment train the BA is processed wet directly after incineration. The consequences for recovered metal fractions and the constitution of remaining mineral aggregates are discussed in the context of legislative and economical frameworks. Today the recycling or disposal options of mineral residues still have a high influence on the configuration and the operation mode of the treatment trains of BA despite of the high value of recovered metals.
Small grain sizes of municipal solid waste incineration (MSWI) bottom ash (BA) contain elemental and chemically bonded metals in appreciable amounts, especially copper. As different copper species have in general a higher density compared to the prevalent minerals, processes for density separation seemed to be favorable for the recovery of copper. Investigations with a centrifugal classifier were therefore carried out with BA from MWSI which have been used for a few years as the covering material for a landfill. The results show an appreciable enrichment of the precious copper. The concentrates contained up to 60 mg/kg copper in the dry weight (DW) (in general about 30 – 40 mg/kg DW) with enrichment factors of around 20 and a copper recovery of up to 50 % (in general around 20 %). A test series in order to evaluate the potential benefit for sequential processing illustrate the low efficiency for a further processing of the tailings.
Die Einstufung von Hausmüllverbrennungsasche (IBA) als gefährlich oder nicht gefährlich nach der Gefahreneigenschaft HP14 (ökotoxisch) ist nach wie vor umstritten, da es noch keine keine allgemein anerkannten Methoden zur Bewertung gibt. Wenn die Berechnungsregeln angewendet werden sollen angewendet werden sollen, sind Kenntnisse über die chemische Zusammensetzung von IBA erforderlich. Informationen über über die chemische Zusammensetzung von IBA können mit einem Ansatz gewonnen werden, der auf der Gruppierung von Substanzen. Für IBA können vier Stoffgruppen definiert werden: 1. elementare und legierte Metalle, 2. leicht wasserlösliche Stoffe, 3. schwer lösliche Stoffe und 4. Stoffe mit starken chemischen Bindungen. Elementares und legiertes Cu und Zn sind in der IBA vorhanden und werden in der Regel als Nichteisenmetallfraktion zurückgewonnen, zumindest die größeren Partikel. Zn-Partikel, die kleiner als 1 mm sind, werden als H410 eingestuft, feine Partikel von Cu nur als H411. Die wasserlösliche Fraktion kann mit Standardauslaugungsmethoden quantifiziert werden Auslaugungsmethoden quantifiziert werden, z. B. bei einem Flüssigkeits-Feststoff-Verhältnis (L/S) von 2 oder 10 l/kg. Sowohl die Sulfate von Zn als auch von Cu gehören zu dieser Gruppe. In einer neueren Veröffentlichung wurde gezeigt, dass bei den oben genannten Metalle die ausgelaugte Menge weit unter dem Grenzwert von 1.000 mg/kg liegt, selbst wenn stöchiometrische Faktoren angewendet werden. Stoffgruppe 3 sind potenzielle H410-Stoffe. Dabei handelt es sich um Carbonate, Hydroxide und Oxide der betreffenden Elemente, die löslich sind in schwachen organischen Säuren wie Essigsäure löslich sind. Die Worst-Case-Stoffe der Gruppe 3, d. h. die Verbindungen mit den höchsten stöchiometrischen Faktoren, sind CuCO3xCu(OH)2 und ZnO. Stoffe mit starken chemischen Bindungen wie Silikate oder Sulfide sind nur löslich in starken Säuren (z.B. Königswasser) löslich und haben keinen Ökotoxizitäts-Gefahrencode. Das Mobilisierungsverhalten der relevanten Schwermetalle und damit der Gruppe der schwer schwerlöslichen Verbindungen kann mit der 4-stufigen sequentiellen Extraktion untersucht werden. Für die HP14 Einstufung könnte auch eine einstufige Extraktion ausreichend sein. Nur die Elemente Zn und Cu sind für die HP14-Einstufung der IBA von Bedeutung, da die Feststoffgehalte aller anderen Schwermetalle unterhalb des Feststoffgehalte aller anderen Schwermetalle unter der Cut-Off-Grenze von 0,1 % liegen, selbst wenn man sie in chemischen Verbindungen mit stöchiometrischen Faktoren. Im Ergebnis wurde gezeigt, dass IBA in der Regel als nicht gefährlich einzustufen ist.
Der Verwertung von Bodenmaterialien wird auf Grund des Volumens dieses Stoffstromes eine hohe umweltpolitische Bedeutung beigemessen. Dabei ist unter Gewährleistung des Vorsorge- und Nachhaltigkeitsprinzips eine möglichst hochwertige Verwertung anzustreben, um natürliche Ressourcen zu schonen und die Beseitigung von Abfällen weitestgehend zu vermeiden.
Die vorgesehene Novelle der BBodSchV enthält in den Paragraphen 6 bis 8 neue Vorgaben hinsichtlich des Auf- und Einbringens von Bodenmaterialien unterhalb oder außerhalb einer durchwurzelbaren Bodenschicht. So soll die Möglichkeit eingeräumt werden, Bodenmaterialien mit Feststoffgehalten von regulierten Stoffen zwischen dem einfachen und doppelten Vorsorgewert einer weiteren Verwertung zuzuführen unter der Voraussetzung, dass die Eluatwerte eingehalten werden.
Im Rahmen eines Forschungsvorhabens des Umweltbundesamtes (FKZ: 3716 74 203 0) wurden unterschiedliche Bodenmaterialien (Baggergut, Bankettschälgut, Stadt- und Auenböden, Bergematerial), die unter diese Kriterien fallen, mit besonderem Fokus auf PAK hinsichtlich ihres Verwertungspotentials untersucht.
Dabei wurden auch die Auswirkungen der Umstellung des Elutionsverfahrens von einem Wasser-Feststoffverhältnis (W/F) von 10 l/kg auf ein W/F von 2 l/kg auf die Einstufung von Bodenmaterialien betrachtet.
Insbesondere für die Stoffgruppe der PAK konnte gezeigt werden, dass sich mit Verabschiedung der neuen Regelungen zusätzliche Verwertungsmöglichkeiten von Bodenmaterialien außerhalb der durchwurzelbaren Bodenschicht eröffnen und deren Deponierung teilweise vermieden werden kann.
Recycled plastic granules of high-density polyethylene, polyvinyl chloride and polystyrene the size of microplastics were exposed to artificial aging conditions (2000 h; photooxidative and thermo-oxidative) to simulate their fate outdoors. Their potential to leach into water during the aging process was investigated using column percolation tests.
Aging-related changes on the surface of the material were characterised by IR measurements indicating oxidation reactions with the formation of new adsorption bands (C=O, C–O and OH), especially in the case of photooxidative aging.
These findings were confirmed by the identification of leachable organic compounds. Leaching of total organic carbon, Cl, Ca, Cu and Zn is clearly affected by changes due to aging, and their release is increased after photooxidative aging.
In general, exposure to photooxidative conditions shows a greater influence on aging and thus on leaching and seems to be the more important mechanism for the aging of microplastic in the environment. Comparison with the total content of inorganic species revealed that, for most elements, less than 3% of the total content is released after 2000 h of photooxidative aging.
Die Bundesanstalt für Materialforschung und –prüfung (BAM) mit ihrem Fachbereich 4.3 Schadstofftransfer und Umwelttechnologien hat für das Verbundvorhaben „ATR - Aufschluss, Trennung und Rückgewinnung von ressourcenrelevanten Metallen aus Rückständen thermischer Prozesse mit innovativen Verfahren“ die Gesamtkoordination übernommen. Bei insgesamt neun Projektpartnern fiel folgerichtig ein nicht unwesentlicher Aufwand für Verwaltungsaufgaben an.
Insbesondere die Verzögerungen bei dem Bau der großtechnischen Anlagen im Teilprojekt B (ausführlich erläutert im Bericht für das Gesamtvorhaben) resultierten in einer Vielzahl von Folgeaufgaben.
Wissenschaftlich verfahrenstechnisches Ziel des Teilprojektes A bei der BAM war die Rückgewinnung von Metallen und metallischer Verbindungen aus speziellen, bereits teilaufbereiteten Fraktionen von Aschen aus der Hausmüllverbrennung (HMVA). Ausgangsmaterial sollten Fraktionen sein, die im Rahmen des Projektes vom Projektpartner TARTECH eco industries AG bereitgestellt werden sollten. Eigens und im Rahmen des Projektes entwickelte Hochgeschwindigkeits-Rotations-
Beschleuniger sollten die mineralischen Oberflächenverkrustungen abschlagen, die einzelnen Bestandteile trennen und so eine effizientere Sortierung mit Anschlussverfahren ermöglichen. Die Verfahren, die bei der BAM dafür zum Einsatz kamen, waren im Wesentlichen Flotation und Dichtesortierung mittels eines Zentrifugalsortierers. Der Fokus der Untersuchungen lag dabei auf der Rückgewinnung bzw. Anreicherung von Kupfer und Kupferverbindungen.
The classification of incineration bottom ash (IBA) as hazardous or non-hazardous according to ecotoxic hazard property HP14 is still under debate. In this context, only the compounds of Zn and Cu with the hazard statement code H410 are of relevance. With an approach based on the grouping of substances, it was shown that such substances are either readily water-soluble or slightly and sparingly soluble. The concentrations of readily soluble Cu and Zn compounds in IBA are far below the cut-off value of 0.1%. Slightly and sparingly soluble Zn and Cu compounds could be quantified in the first fraction of a four-step sequential extraction procedure. With the results from the complete sequence, the dimensionless synthesis toxicity index (STI) was calculated and was in the range of 494 to 1218 for the four investigated IBA samples. It was concluded that IBA can usually be classified as non-hazardous.
EI‐GEO is a multinational research project (Germany, Latvia, Russia) funded under the ERA.Net RUS Plus Call 2017. Aim of the project is the investigation whether geosynthetics in hydraulic engineering applications could be a source of microplastics (MPs) and other contaminants to the aquatic environment causing negative effects to aquatic organisms.
Whereas the behavior of geosynthetics in landfill engineering is well studied and documented since decades, little is known on application in applications such as coastal protection or ballast layers for wind energy plants. However, due to the rapid expansion of offshore wind energy, rising water levels and more extreme weather conditions as a result of climate change more and more hydraulic engineering projects will be realized in the future.
Applied methods are artificial ageing of geosynthetics in environmental simulation chambers, storage of samples under environmental condition for comparison with laboratory simulation, sample characterization by microscopic methods and ecotoxicological testing of water in contact with geosynthetics.
In parallel a case study at the Baltic Sea shore at Kaliningrad Oblast (Russia) will be performed. The aim of study is to estimate the level of pollution of the beaches by geosynthetic debris and identify the possible sources.
Wet-mechanical treatment: Processing of bituminous road construction waste in a jigging machine
(2023)
Jigging machines are used in processing technology in many areas. Examples are the processing of coal, ores, and primary and secondary raw and waste materials. Even small differences in density are offen sufficient for successful sorting. In the work presented here, milled material from road construction waste contaminated with bitumen is to be separated from uncontaminated material. In this way, scarce landfill space could be saved and mineral material be returned to the material cycle.
Phosphorus (P) is an essential element for all living organisms and cannot be replaced. Municipal sewage sludge is a carrier of phosphorus, but also contains organic pollutants and heavy metals. A two-step thermal treatment is suggested, including mono-incineration of sewage sludge and subsequent thermochemical treatment of the ashes. Organic pollutants are completely destroyed by mono-incineration. The resulting sewage sludge ashes contain P, but also heavy metals. P in the ashes exhibits low bioavailability, a disadvantage in farming. Therefore, in a second thermochemical step, P is transferred into mineral phases available for plants, and heavy metals are removed as well. The thermochemical treatment was investigated in a laboratory-scale rotary furnace by treating seven different sewage sludge ashes under systematic variation of operational parameters. Heavy metal removal and the increase of the P-bioavailability were the focus of the investigation. The present experimental study shows that these objectives have been achieved with the proposed process. The P-bioavailability was significantly increased due to the formation of new mineral phases such as chlorapatite, farringtonite and stanfieldite during thermochemical treatment.
Almost 500 municipal solid waste incineration plants in the EU, Norway and Switzerland generate about 17.6 Mt/a of incinerator bottom ash (IBA). IBA contains minerals and metals. Metals are mostly separated and sold to the scrap market and minerals are either disposed of in landfills or utilised in the construction sector. Since there is no uniform regulation for IBA utilisation at EU level, countries developed own rules with varying requirements for utilisation. As a result from a cooperation network between European experts an up-to-date overview of documents regulating IBA utilisation is presented. Furthermore, this work highlights the different requirements that have to be considered. Overall, 51 different parameters for the total content and 36 different parameters for the emission by leaching are defined. An analysis of the defined parameter reveals that leaching parameters are significantly more to be considered compared to total content parameters. In order to assess the leaching behaviour nine different leaching tests, including batch tests, up-flow percolation tests and one diffusion test (monolithic materials) are in place.
A further discussion of leaching parameters showed that certain countries took over limit values initially defined for landfills for inert waste and adopted them for IBA utilisation. The overall utilisation rate of IBA in construction works is approximately 54 wt%. It is revealed that the rate of utilisation does not necessarily depend on how well regulated IBA utilisation is, but rather seems to be a result of political commitment for IBA recycling and economically interesting circumstances.
This Special Issue, ‘Measurement of the Environmental Impact of Materials’, is focused on the impact that materials have on the environmental compartments of soil, water and air. Leaching and emission processes, including underlying mechanisms, are a recurring topic in most published articles in the present Special Issue. Contributions have come from three continents and numerous countries (USA, Germany, France, Latvia, Poland, Russia, Japan, Korea and Thailand) indicating the global dimension of the subject.
Permeable reactive barriers (PRBs) offer an alternative as opposed to more cost-intensive active methods for groundwater remediation, e.g. pump-and-treat. Long-term performance of PRBs, however, is crucial for the technology’s success. The paper summarises the results of long-term column experiments with elemental iron (Fe0) and hydroxyapatite (HAP) as reactive materials for the removal of uranium from groundwater. Good removal results have been achieved using elemental iron with possible reaction paths being reductive precipitation and adsorption on to corrosion products of Fe0.