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Dr. Stefan Seeger of the German Federal Institute for Materials Research and Testing (Bundesanstalt für Materialforschung und -prüfung - BAM) tells of his successful experience using Granta's CES software to make an eco-materials knowledge resource for automotive, construction, and other industries in the Berlin region.
This work presents results of investigations towards the emission of chemical reaction products and sound pressure during an outdoor and an indoor firework display. Potentially harmful and toxic gases, and aerosols, were measured as well as sound pressures. Aerosols were measured with a Differential Mobility Analyzer (DMA) as well as a Laser Particle Counter. The focus was on particles with diameters between 11 nm and 20 µm. A transportable Fourier Transform Infrared (FTIR) spectroscopy detector registered the concentrations of emitted reaction gases, simultaneously. During the outdoor firework display, peak particle concentrations of >550000 particles cm-3, equivalent to a mass concentration of approximately 3.95 mg m-3, were detected, revealing a concentration maximum at approximately 175 nm particle diameter. The time-averaged particle mass concentration did not exceed 1.58 mg m-3 over 15 minutes. Due to the large distances (110 m) to the firing points, no significant harmful or toxic gas concentrations were measured during the entire firework display. In contrast, concentrations of sulphur dioxide (SO2) rose after an indoor firework display in a large event hall. On two days, more than 23000 particles cm-3 (which equates to a mass concentration of approximately 0.41 mg m-3) were detected when the hall ventilation was turned off, and more than 11000 particles cm-3 (which equates to a mass concentration of approximately 1.18 mg m-3) when the hall ventilation was activated. Concentration maxima appeared at approximately 300 nm particle diameter. The time-averaged particle concentrations in this case did not exceed 0.56 mg m-3 (over 15 minutes).
In this work, we characterise the performance of a Sharp optical aerosol sensor model GP2Y1010AU0F. The sensor was exposed to different environments: to a clean room, to a controlled atmosphere with known aerosol size distribution and to the ambient atmosphere on a busy city street. During the exposure, the output waveforms of the sensor pulses were digitised, saved and a following offline analysis enabled us to study the behaviour of the sensor pulse-by-pulse. A linear response of the sensor on number concentration of the monosized dispersed PSL particles was shown together with an almost linear dependence on particle diameters in the 0.4 to 4 micrometer range.
The gathered data about the sensor were used to predict its response to an ambient atmosphere, which was observed simultaneously with a calibrated optical particle counter.
Ultrafine particles emitted from laser printers are suspected to elicit adverse health effects. We performed 75-minute exposures to emissions of laser printing devices (LPDs) in a standardized, randomized, cross- over manner in 23 healthy subjects, 14 mild, stable asthmatics, and 15 persons reporting symptoms associated with LPD emissions. Low-level exposures (LLE) ranged at the particle background (3000 cm−3) and High-level exposures (HLE) at 100 000 cm−3. Examinations before and after exp sures included spirometry, body plethysmography, transfer factors for CO and NO (TLCO, TLNO), bronchial and alveolar NO, cytokines in serum and nasal secretions (IL-1β, IL-5, IL-6, IL-8, GM-CSF, IFNγ, TNFα), serum ECP, and IgE. Across all participants, no statistically significant changes occurred for lung mechanics and NO. There was a decrease in volume-related TLNO that was more pronounced in HLE, but the difference to LLE was not significant. ECP and IgE increased in the same way after exposures. Nasal IL-6 showed a higher increase after LLE. There was no coherent pattern regarding the responses in the participant subgroups or single sets of variables. In conclusion, the experimental acute responses to short but very high-level LPD exposures were small and did not indicate clinically relevant effects compared to low particle number concentrations.
NM 105, Ti02 (P25) could not be ignited as dust layer and dispersed in air as dust/air-mixture as well. This dust is not dust explosible and the burning behaviour corresponds to Burning Class 1 (no Ignition). The results have shown that the tested sample is thus not combustible at all, because it is already oxidized completely.
A screening test for potential emissions of volatile organic compounds (VOC) was run on different thermoplastic filaments used for 3D printing. The method of direct thermal desorption was used to simulate the high temperatures during the 3D printing process and to identify the main compounds emitted from the filaments. A )arge number of unexpected compounds were detected that might affect the user's health and have an impact on indoor air chemistry.
The possible impact of ultrafine particles from laser printers on human health is controversially discussed although there are persons reporting substantial symptoms in relation to these emissions. A randomized, single-blinded, cross-over experimental design with two exposure conditions (high-level and low-level exposure) was conducted with 23 healthy subjects, 14 subjects with mild asthma, and 15 persons reporting symptoms associated with laser printer emissions. To separate physiological and psychological effects, a secondary physiologically based categorization of susceptibility to particle effects was used. In line with results from physiological and biochemical assessments, we found no coherent, differential, or clinically relevant effects of different exposure conditions on subjective complaints and cognitive performance in terms of attention, short-term memory, and psychomotor performance. However, results regarding the psychological characteristics of participants and their situational perception confirm differences between the participants groups: Subjects reporting symptoms associated with laser printer emissions showed a higher psychological susceptibility for adverse reactions in line with previous results on persons with multiple chemical sensitivity or idiopathic environmental intolerance. In conclusion, acute psychological and cognitive effects of laser printer emissions were small and could be attributed only to different participant groups but not to differences in exposure conditions in terms of particle number concentrations.
Mobility particle size spectrometers (MPSS) belong to the essential instruments in aerosol science that determine the particle number size distribution (PNSD)in the submicrometer size range. Following calibration procedures and target uncertainties against standards and reference instruments are suggested for a complete MPSS quality assurance program: a) calibration of the CPC counting efficiency curve (within 5% for the plateau counting efficiency; within 1 nm for the 50% detection efficiency diameter), b) sizing calibration of the MPSS, using a certified polystyrene latex (PSL) particle size standard at 203 nm (within 3%), c) intercomparison of the PNSD of the MPSS (within 10% and 20% of the dN/dlogDP concentration for the particle size range 20 – 200 nm and 200 to 800 nm, respectively), and d) intercomparison of the integral PNC of the MPSS (within 10%). Furthermore, following measurement uncertainties have been investigated: a) PSL particle size standards in the range from 100-500nm match within 1% after sizing calibration at 203 nm. b) Bipolar diffusion chargers based on the radioactive nuclides Kr85, Am241 and Ni63 and a new ionizer based on corona discharge follow the recommended bipolar charge distribution, while soft X-ray-based charges may alter faster than expected. c) The use of a positive high voltage supply show a 10% better performance than a negative one. d) The intercomparison of the integral PNC of an MPSS against the total number concentration is still within the target uncertainty at an ambient pressure of approximately 500 hPa.
3D-printing or additive manufacturing has many promising and unique advantages. Especially low cost molten polymer Deposition Printers are increasingly populär in the private and educational sector.
Their environmental friendliness can be questioned due to recently reported ultrafine particle and suspected VOC emissions, To further investigate 3D-printing as a potential indoor air pollution source we characterized fine and ultrafine particle emissions from a molten polymer deposition printer producing a 3D object with ten marketable polymer filament materials under controlled conditions in a test chamber. VOC emissions from the filaments have also been compared. Using a straightforward emission model time dependent and averaged particle emission rates were determined. The results indicate that under comparable conditions some filament materials produce mainly ultrafine particles up to an average rate of 1013 per minute. This value is in the upper ränge of typical indoor ultrafine particle sources (e.g. Smoking, frying, candle light, laser printer). The observed material-specific rates differ by five Orders of magnitude. Filament-specific gaseous emissions of organic compounds such as bisphenol A, styrene and others were also detected.
Our results suggest a detailed evaluation of related risks and considering protective measures such as housing and filtering.
Quantitative chemical analysis of airborne particulate matter (PM) is vital for the understanding of health effects in indoor and outdoor environments, as well as for enforcing EU air quality regulations. Typically, airborne particles are sampled over long time periods on filters, followed by lab-based analysis, e.g., with inductively coupled plasma mass spectrometry (ICP-MS). During the EURAMET EMPIR AEROMET project, cascade impactor aerosol sampling is combined for the first time with on-site total reflection X-ray fluorescence (TXRF) spectroscopy to develop a tool for quantifying particle element compositions within short time intervals and even on-site. This makes variations of aerosol chemistry observable with time resolution only a few hours and with good size resolution in the PM10 range. The study investigates the proof of principles of this methodological approach. Acrylic discs and silicon wafers are shown to be suitable impactor carriers with sufficiently smooth and clean surfaces, and a non-destructive elemental mass concentration measurement with a lower limit of detection around 10 pg/m3 could be achieved. We demonstrate the traceability of field TXRF measurements to a radiometrically calibrated TXRF reference, and the results from both analytical methods correspond satisfactorily.
A new facility has been developed which allows for a stable and reproducible production of ambient-like model aerosols (PALMA) in the laboratory. The set-up consists of multiple aerosol generators, a custom-made flow tube homogeniser, isokinetic sampling probes, and a system to control aerosol temperature and humidity. Model aerosols containing elemental carbon, secondary organic matter from the ozonolysis of α-pinene, inorganic salts such as ammonium sulfate and ammonium nitrate, mineral dust particles,and water were generated under different environmental conditions and at different number and mass concentrations. The aerosol physical and chemical properties were characterised with an array of experimental methods, including scanning mobility particle sizing, ion chromatography, total reflection X-ray fluorescence spectroscopy and thermo-optical analysis. The facility is very versatile and can find applications in the calibration and performance characterisation of aerosol instruments monitoring ambient air. In this study, we performed, as proof of concept, an intercomparison of three different commercial PM (particulate matter) monitors (TEOM1405, DustTrak DRX 8533 and Fidas Frog) with the gravimetric reference method under three simulated environmental scenarios. The results are presented and compared to previous field studies. We believe that the laboratory-based method for simulating ambient aerosols presented here could provide in the future a useful alternative to time-consuming and expensive field campaigns, which are often required for instrument certification and calibration.
Many studies have already shown that viruses can spread via aerosol particles. An aerosol is a mixture of air with solid or liquid particles dispersed in it. To understand the role of aerosol particles as a transmission path of SARS-CoV-2, knowledge of the different processes in an Aerosol is therefore of particular importance. With this paper, GAeF would like to contribute to a better understanding of the term “aerosol” and the relevant aerosol processes. In the context of this paper only the essential basics will be discussed. For a deeper understanding of the partly complex processes, please refer to the literature mentioned at the end of the paper.
The paper summarises a large number of studies on the formation of virus-laden aerosol particles and their spread. Based on this, it can be concluded that exhaled aerosol particles may play a prominent role in the spread of viruses in the corona pandemic. Finally, this paper discusses possible measures to reduce the spread of aerosol particles. The measures discussed are based on the current public debate including ventilation, air purifiers, HVAC systems and masks. Advice is given on the correct and sensible use of these measures.
An aerosol is always dynamic, as particles are newly formed, transported in or with the air, removed from the air or change in the airborne state. Aerosol particles have sizes between approx. 0.001 and several 100 micrometres (and not < 5 μm as currently defined in many publications) and spread relatively quickly with air currents, even over longer distances. Larger aerosol particles sink to the ground, depending on their size and density, while small aerosol particles can remain in the air for a very long time (see Section 3). Every person emits liquid aerosol particles of various sizes through breathing and when speaking, coughing and sneezing (see Section 4). If a person is infected with a virus, such as SARS-CoV-2, these aerosol particles can contain viruses that can be released into the air and inhaled by other people. SARS-CoV-2 has a size of 0.06 to 0.14 micrometres, but the exhaled liquid aerosol particles are larger. The liquid aerosol particles can shrink by evaporation, depending on the ambient conditions (see Section 3.3). Particle size is relevant for particle transport and particle separation. The highest risk of infection exists in closed indoor spaces, as aerosol particles can accumulate there.
Here in particular, appropriate measures must be taken to reduce the concentration of aerosol particles (see Section 5).
Against the background of aerosol science, the GAeF classifies the current measures to contain the pandemic as follows:
• In principle, no measure can work on its own! According to the current state of knowledge, the interaction of the most varied measures is the best way to minimise the risk of infection.
• Keeping distance is important, because with increasing distance, directly exhaled viruses are diluted and the probability of infection decreases. The often prescribed minimum distance can be used as a guide, but it should be increased and supplemented by other measures (see below), especially for longer meetings and also indoors with reduced air movement.
• Masks help to filter some of the exhaled particles (and viruses). This reduces the concentration of exhaled particles (and viruses) in a room and thus the risk of infection. It should be noted here that the exhaled aerosol particles are relatively large due to adhering moisture and can therefore also be efficiently retained by simple masks. However, since these particles shrink with longer dwell time in the room air, simple mouth-nose masks are less efficient for self-protection. Respiratory masks are required for this purpose, which show a high degree of separation even for fine particles, e.g. of classes FFP2, N95 or KN95. These are efficient for both self-protection and protection of others unless they have an exhalation valve. Masks with an exhalation valve, on the other hand, are only for self-protection and therefore contradict the solidarity concept that fellow human beings are protected by collective mask wearing. Face shields which are used without additional masks are largely useless with regard t• aerosol particles, as the air with particles (and viruses) flows unfiltered around the shields. In everyday clinical practice, facial shields are worn in addition to masks to prevent droplet infection via the mucous membranes of the eyes. Mobile or permanently installed Plexiglas barriers are also largely ineffective against the spread of aerosols indoors. These can only prevent the smallscale spread of an aerosol in the short term, e.g. in the checkout area of a supermarket, but offer no protection in the longer term. Face shields and Plexiglas panels essentially serve as spit and splash protection against large droplets.
• Outdoors, there are practically no infections caused by aerosol transmission. However, droplet infections can still occur, especially in crowds, if minimum distances are not observed and/or masks are not worn. In closed rooms, ventilation is essential to replace the exhaled air in a room with fresh air from outside. Frequent airing and cross-ventilation is just as effective as leaving the window open all the time. From an energy point of view, however, it is more efficient to ventilate the room, especially in winter. CO2 monitors can help to monitor indoor air quality. They indicate when it is necessary to ventilate and when the air in a room has been sufficiently changed during ventilation. However, they can only be used as an indicator and even if the proposed CO2 limit concentrations are met, they do not prevent direct infection by people in the immediate vicinity.
• Air purifiers can make a useful contribution to reducing the concentration of particles and viruses in a room. When procuring air purifiers, care must be taken to ensure that they are adequately dimensioned for the room and application in question in order to significantly reduce the particle and virus load. The air throughput of the unit is more important than the pure efficiency of the filter. For energy and cost reasons, the use of highly efficient filters can even be counterproductive. Permanently installed ventilation systems can also be useful, provided they filter the air to reduce the particle and virus load in a room. To avoid infections, it is advisable to operate them with 100 % fresh air if possible.
From the point of view of the Gesellschaft für Aerosolforschung, there is a considerable need for research, especially at the interdisciplinary borders to research fields of epidemiology, infectiology, virology, ventilation technology and fluid mechanics. The implementation of targeted studies should be made possible at short notice with special funding and research programmes.
This paper was written originally in German by members of the Gesellschaft für Aerosolforschung and is supported by a large number of international aerosol experts. Both the English and German version as well as all images in the paper are available for free download at the following link: https://www.info.gaef.de/positionspapier. The “Gesellschaft für Aerosolforschung e. V.” must be named as the source, whenever an image is used.
The emission of ultrafine particles from small desktop Fused Filament Fabrication (FFF) 3D printers has been frequently investigated in the past years. However, the vast majority of FFF emission and exposure studies have not considered the possible occurrence of particles below the typical detection limit of Condensation Particle Counters and could have systematically underestimated the total particle emission as well as the related exposure risks. Therefore, we comparatively measured particle number concentrations and size distributions of sub-4 nm particles with two commercially available diethylene glycol-based instruments – the TSI 3757 Nano Enhancer and the Airmodus A10 Particle Size Magnifier. Both instruments were evaluated for their suitability of measuring FFF-3D printing emissions in the sub-4 nm size range while operated as a particle counter or as a particle size spectrometer. For particle counting, both instruments match best when the Airmodus system was adjusted to a cut-off of 1.5 nm. For size spectroscopy, both instruments show limitations due to either the fast dynamics or rather low levels of particle emissions from FFF-3D printing in this range. The effects are discussed in detail in this article. The findings could be used to implement sub-4 nm particle measurement in future emission or exposure studies, but also for the development of standard test protocols for FFF-3D printing emissions.
Fused filament fabrication (FFF) is a material extrusion-based technique often used in desktop 3D printers. Polymeric filaments are melted and are extruded through a heated nozzle to form a 3D object in layers. The extruder temperature is therefore a key parameter for a successful print job but also one of the main emission driving factors as harmful pollutants (e.g., ultrafine particles) are formed by thermal polymer degradation. The awareness of potential health risks has increased the number of emission studies in the past years. However, studies usually refer their calculated emission data to the printer set extruder temperature for comparison purposes. In this study, we used a thermocouple and an infrared camera to measure the actual extruder temperature and found significant temperature deviations to the displayed set temperature among printer models. Our result shows that printing the same filament feedstocks with three different printer models and with identical printer set temperature resulted in a variation in particle emission of around two orders of magnitude. A temperature adjustment has reduced the variation to approx. one order of magnitude. Thus, it is necessary to refer the measured emission data to the actual extruder temperature as it poses a more accurate comparison parameter for evaluation of the indoor air quality in user scenarios or for health risk assessments.
The development of traceable new methodologies to quantify elemental air pollutants in particulate matter (PM) supports modernization of methods used in air quality monitoring networks in Europe. In the framework of the EURAMET EMPIR AEROMET II project, the combination of cascade impactor aerosol sampling and total reflection X-ray fluorescence elemental spectroscopy (TXRF) was investigated. This technique requires a traceable calibration based on reference samples. This paper describes a new, simple and effective method to produce such reference samples using flexible, reusable, and low-cost parylene C shadow masks, fabricated by photolithographic steps. These shadow masks can be used to produce reference samples that mimic the Dekati cascade impactor’s deposition patterns by applying as-prepared micro stencils to 30 mm acrylic substrates and evaporating a reference material (Ti) in arrangements of thin circular dots. The highly flexible direct patterning of acrylic discs with reference material, otherwise impossible with conventional photolithography, allows multiple reusing of the same micro stencils. The aspect ratios of the dots could be repeated with an error less than 4 %. A first set of standard reference samples for the 13 stages of the Dekati cascade impactor was produced and preliminary TXRF measurements of the deposited Ti masses were performed. The centricity of the deposition patterns turned out to be an important parameter for the quality of the TXRF results. The parylene mask technology for the production of reference samples turns out to be a promising new approach for the traceable calibration of TXRF spectrometers for the quantification of element concentrations in environmental aerosol samples but, due to its great versatility, it could be used for several other micropatterning applications on conventional and unconventional substrates.
Condensation particle counters (CPCs) are widely used for the measurement of aerosol particle number concentrations in the size range from approximately 3 nm to 3 μm. For an SI-traceable calibration of the size-dependent counting efficiency, which is advisable on a regular basis and required in several applications, Faraday cup aerosol electrometers (FCAEs) are considered to be a suitable SI-traceable reference.While the volumetric aerosol inlet flowrate and the electrical current measurement in FCAEs can be related to respective SI references, inter-comparison exercises for FCAEs are still performed on a regular basis to establish reliable uncertainty budgets and to further investigate the influences of designs and operational parameters on comparability. This is strongly demanded in the international community of metrological institutes and aerosol calibration facilities around the world, which provide CPC calibrations. In the present study, the performance of FCAEs was investigated,using Ag test aerosol particles with a 30 nm particle diameter by varying the inlet flowrates from 0.5 l min−1 to 4 l min−1. From our experimental results, significant deviations were observed in FCAE currents at sample flowrates smaller than 1.5 l min−1. It is recommended that these discrepancies should be quantified before an FCAE is used for CPC calibration at low sample flowrates and small particle sizes in the sub-30 nm size range.
Quantitative chemical analysis of airborne particulate matter (PM) is vital for the understanding of health effects in indoor and outdoor environments, as well as for enforcing air quality regulations. Typically, airborne particles are sampled over long time periods on filters, followed by lab-based analysis, e.g., with inductively coupled plasma mass spectrometry (ICP-MS). Within the EURAMET EMPIR AEROMET project, cascade impactor aerosol sampling was combined for the first time with on-site total reflection X-ray fluorescence (TXRF) spectroscopy to develop a tool for quantifying particle element compositions within short time intervals and even on-site. This makes variations of aerosol chemistry observable with time resolution of only a few hours and with good size resolution in the PM10 range. A proof of principles of this methodological approach and the comparison to standard methods within the scope of a field campaign will be presented. Secondly, aerosol sampling and TXRF analysis seems suitable for the quantification of elements in indoor aerosols as well and may provide an important enhancement of existing methods for the analysis of organic species in aerosols (such as sampling and TD-GC/MS). As an example, the TXRF analysis of particles emitted from laser printers under controlled conditions in an environmental test chamber will be presented.
Development of wood-inorganic composites with enhanced properties and environmental stability
(2002)
Long term waste containment - A challenge to geotextiles and geomembranes made of plastic materials
(1997)
Geomembranes used in basal liner systems of landfills must not be damaged by the coarse gravel of the standard drainage layer. Therefore, the geomembrane must be protected against mechanical damage and strain by means of a suitable protective layer. The main requirements for this protective layer as well as the long-term durability of the mineral and geotextile components are compiled in the guideline recently released by German authorities. An overview is given on the existing types of protective layer systems with the state-of-the-art testing, the requirements and selected results of related research programs.
Geosynthetic clay liners (GCLs) often have a sandwich-like multilayer structure, e.g. bentonite encased between two geotextile layers connected by fibers or yarns, either by needle-punching or stitch-bonding. Therefore, the internal shear strength of the GCL depends on the strength of reinforcing fiber bundles or yarns and their anchoring strength in the cover and carrier geotextiles. When used on long and steep slopes and covered with thick soil layers, the GCL is permanently exposed to a combined action of compressive and shear stress. Such load conditions are characteristic for landfill covers and the slope stability of the overall cover system in the long run strongly depends on the long-term internal shear strength of the GCL. A new test method was developed to study this long-term shear behavior. The focus was not only on creep, as it is normally done, but on aging effects. The shear test devices allow the measurement of creep curves and times-to-failure at elevated temperatures in different media (tap water and de-ionized water). In this publication, the main findings of the experiments on needle-punched GCLs with and without thermal treatment are summarized. Tap water as a test medium was essential to ensure sodium to calcium ion exchange in the bentonite layer. Under this condition extremely long test durations without failure were achieved. Sliding failure occurred when de-ionized water was used. Two failure modes were observed: brittle failure of the GCLs with thermal treatment and slow disentanglement of fiber bundles for untreated GCLs. Short-term shear strength (e.g. peel strength) is unrelated to the actual long-term shear strength, i.e. to the times-to-failure achieved in long-term shear strength test. Hence, short-term shear strength alone will not provide reliable dimensioning data for product design and choice of resins. Therefore, the often suggested approach, namely, restriction to short-term tests only and application of factors of safety, is challenged by these results.
The results of investigations on the emission of particulate matter from three outdoor firework displays are presented. During these events, possibly harmful and toxic aerosol emissions were measured. Aerosols in the size range from 30 to 450 nm were detected. The maxima in the observed particle size distribution were between 80 and 175 nm, and the highest value determined was ~1.3 · 106 particles per cm³, while the highest mass concentration was approximately 1.8 mg m–3. The time-averaged particle mass concentration did, however, not exceed 0.7 mg m–3 (over 15 min).
In this work, the elemental composition of fine and ultrafine particles emitted by ten different laser printing devices (LPD) is examined. The particle number concentration time series was measured as well as the particle size distributions. In parallel, emitted particles were size-selectively sampled with a cascade impactor and subsequently analyzed by the means of XRF. In order to identify potential sources for the aerosol's elemental composition, materials involved in the printing process such as toner, paper, and structural components of the printer were also analyzed. While the majority of particle emissions from laser printers are known to consist of recondensated semi volatile organic compounds, elemental analysis identifies Si, S, Cl, Ca, Ti, Cr, and Fe as well as traces of Ni and Zn in different size fractions of the aerosols. These elements can mainly be assigned to contributions from toner and paper. The detection of elements that are likely to be present in inorganic compounds is in good agreement with the measurement of nonvolatile particles. Quantitative measurements of solid particles at 400 °C resulted in residues of 1.6 × 109 and 1.5 × 1010 particles per print job, representing fractions of 0.2% and 1.9% of the total number of emitted particles at room temperature. In combination with the XRF results it is concluded that solid inorganic particles contribute to LPD emissions in measurable quantities. Furthermore, for the first time Br was detected in significant concentrations in the aerosol emitted from two LPD. The analysis of several possible sources identified the plastic housings of the fuser units as main sources due to substantial Br concentrations related to brominated flame retardants.
Laser Powder Bed Fusion (L-PBF) is a promising additive manufacturing (AM) technology for metal part production especially for complex and lightweight structures or functional designs. In L PBF processes several by-products including welding plume and its condensates, spatter and ejected powder are generated during laser exposure. Investigations of micro- and nano-sized by-products have received little attention in literature. This study focuses on the analysis of particle emissions in L PBF of 316L stainless steel using a scattered light aerosol spectrometer and a fast mobility particle sizer spectrometer during the process which allows for in-situ analysis of particle sizes in the range of 6 nm to 100 µm. A distinct correlation of emission signals to part position can be revealed. In addition, a significant influence of laser scanning vector directions on emission signals is presented. Furthermore, differing powder layer thicknesses can be recognised by deviations in emission signals.
Measurements of aerosol particles are vital for enforcing EU air quality regulations to protect human health, and for research on climate change effects. Although metrics such as PM10 and PM2.5 are currently in use, the level of uncertainty of aerosol metrics is too high and the traceability is insufficient. The project AEROMET, which has been started in June 2017 aims at implementing improvements in a) the uncertainty of particle mass, size and number concentration measurements and b) in the characterization of regulated components in airborne particles. Both are demanded by existing networks within the EU as well as by global atmospheric research.
On-site measurement campaigns
One of the objects is the application of mobile x-ray spectroscopy techniques combined with aerosol sampling techniques for quantifying particle compositions in the field for real time analysis. During two in-field measurement campaigns in Budapest, Hungary in May 2018 and Cassino, Italy in September 2018 the size dependent mass concentrations of specific elements in ambient aerosols were monitored under dynamic conditions.
Typically, airborne particles are sampled on filter substrates. During this project new sampling methods with specially designed substrate holders for an in-situ TXRF analysis were developed and applied for the first time. This approach allows a direct time and size resolved analysis without laborious digestion steps and a reduced risk of contamination.
Aerosol particles were sampled in a 13-stage DLPI impactor - size range from 0,03 µm to 10 µm - which was equipped with special adapters for acrylic discs of 30 mm diameter, serving as substrates. TXRF analysis was performed on site with the transportable spectrometer S2 PICOFOX (Bruker Nano GmbH) equipped with a Mo X-ray tube and a 30 mm² Silicon Drift Detector (SDD). Excitation conditions were 50 kV, 600 µA, measurement time 1000 s. Quantification was based on internal standardization using 50 ng of Y in solution, which was pipetted into the centre of the discs prior to sampling.
At moderate air pollution levels, i.e. PM10 ~ 20 µg/m³, sampling times of less than 2 hours were enough for the detection of elements in different particle size bins. The in-situ approach and the high sensitivity of TXRF enables the observation of rather quick changes in the quantity and distribution of elements in an ambient aerosol on the day of sampling, as the below example from the Cassino field campaign on 11 Sept. 2018 shows: The analysis of the morning and afternoon sampling shifts reveals the occurrence of the elements Fe, Ca and Si in different size bins as well as their significant temporal change in respective mass concentrations over the day while the distributions of several other elements in the aerosol remain unchanged.
The validation of these results by backup measurements is planned.