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Dr. Stefan Seeger of the German Federal Institute for Materials Research and Testing (Bundesanstalt für Materialforschung und -prüfung - BAM) tells of his successful experience using Granta's CES software to make an eco-materials knowledge resource for automotive, construction, and other industries in the Berlin region.
Untersuchung der Wirksamkeit von Filtern zum Schutz vor Partikelemissionen aus Laserdrucksystemen
(2012)
Laserdrucksysteme (Laserdrucker, -kopierer, Multifunktionsgeräte) emittieren in sehr unterschiedlichen Mengen Partikel im Größenbereich zwischen 5 und 300 nm, die im Druckbetrieb überwiegend durch Kondensation aus der Gasphase entstehen. Eine präventive Minderung dieser Emissionen ist sinnvoll. Die Filtration der in Laserdruckern entstehenden Aerosole bietet eine Option für eine wirksame Emissionsminderung. Die untersuchten Filter mit verschiedenen Filterkonzepten zeigten in ihrer Wirkung deutliche Unterschiede. Die Ergebnisse unterstreichen die Notwendigkeit der gerätespezifischen Optimierung von Filtern für die Anwendung in Laserdrucksystemen.----------------------------------------------------------------------------------------------------------------------------------------------
Laser printing devices are sources of particle emission in different quantities in the size range between 5 and 300 nm. The particles are predominantly generated by re-condensation from the gas phase. Emission mitigation as a precautionary measure should be considered and exhaust air filtration is one technical option. Two particle filters with different filter concepts were compared and revealed different levels of performance. The result underpins the need for individual filter solutions for laser printing devices.
Quantitative characterization of nanoparticle emissions from office machines with printing function
(2007)
Quantitative and Qualitative Comparison of Particulate Emissions from Office Machines (ABSTRACT)
(2009)
In this work, we characterise the performance of a Sharp optical aerosol sensor model GP2Y1010AU0F. The sensor was exposed to different environments: to a clean room, to a controlled atmosphere with known aerosol size distribution and to the ambient atmosphere on a busy city street. During the exposure, the output waveforms of the sensor pulses were digitised, saved and a following offline analysis enabled us to study the behaviour of the sensor pulse-by-pulse. A linear response of the sensor on number concentration of the monosized dispersed PSL particles was shown together with an almost linear dependence on particle diameters in the 0.4 to 4 micrometer range.
The gathered data about the sensor were used to predict its response to an ambient atmosphere, which was observed simultaneously with a calibrated optical particle counter.
Ultrafine particles emitted from laser printers are suspected to elicit adverse health effects. We performed 75-minute exposures to emissions of laser printing devices (LPDs) in a standardized, randomized, cross- over manner in 23 healthy subjects, 14 mild, stable asthmatics, and 15 persons reporting symptoms associated with LPD emissions. Low-level exposures (LLE) ranged at the particle background (3000 cm−3) and High-level exposures (HLE) at 100 000 cm−3. Examinations before and after exp sures included spirometry, body plethysmography, transfer factors for CO and NO (TLCO, TLNO), bronchial and alveolar NO, cytokines in serum and nasal secretions (IL-1β, IL-5, IL-6, IL-8, GM-CSF, IFNγ, TNFα), serum ECP, and IgE. Across all participants, no statistically significant changes occurred for lung mechanics and NO. There was a decrease in volume-related TLNO that was more pronounced in HLE, but the difference to LLE was not significant. ECP and IgE increased in the same way after exposures. Nasal IL-6 showed a higher increase after LLE. There was no coherent pattern regarding the responses in the participant subgroups or single sets of variables. In conclusion, the experimental acute responses to short but very high-level LPD exposures were small and did not indicate clinically relevant effects compared to low particle number concentrations.
The emission of ultrafine particles from small desktop Fused Filament Fabrication (FFF) 3D printers has been frequently investigated in the past years. However, the vast majority of FFF emission and exposure studies have not considered the possible occurrence of particles below the typical detection limit of Condensation Particle Counters and could have systematically underestimated the total particle emission as well as the related exposure risks. Therefore, we comparatively measured particle number concentrations and size distributions of sub-4 nm particles with two commercially available diethylene glycol-based instruments – the TSI 3757 Nano Enhancer and the Airmodus A10 Particle Size Magnifier. Both instruments were evaluated for their suitability of measuring FFF-3D printing emissions in the sub-4 nm size range while operated as a particle counter or as a particle size spectrometer. For particle counting, both instruments match best when the Airmodus system was adjusted to a cut-off of 1.5 nm. For size spectroscopy, both instruments show limitations due to either the fast dynamics or rather low levels of particle emissions from FFF-3D printing in this range. The effects are discussed in detail in this article. The findings could be used to implement sub-4 nm particle measurement in future emission or exposure studies, but also for the development of standard test protocols for FFF-3D printing emissions.
Kunststoffverarbeitende 3D-Drucker (FDM-Drucker) werden im Hobbybereich und in der beruflichen Ausbilldung immer beliebter und sind mittlerweile weit verbreitet. Es wird häufig noch nicht ausreichend beachtet, dass von diesen Geräten im Betrieb in erheblichen Mengen Gase und Partikel in die Umgebung emittiert werden. Der Vortrag berichtet über einen Vergleich des Emissions-verhaltens verschiedener Materialien für 3D-Drucker und stellt diese in Zusammenhang mit anderen Innenraum-Emissionsquellen.
Teil 1: In der Öffentlichkeit werden immer wieder mögliche gesundheitliche Auswirkungen von Laserdruckeremissionen diskutiert. Um diese möglichen Auswirkungen genauer zu analysieren, wurden die Effekte 75-minütiger Expositionen von sogenannten Low-Emittern (LE, Untergrund 2000-4000 UFP/cm3) gegenüber High-Emittern (HE, 100.000 UFP/cm3) untersucht.
Teil 2: Mögliche gesundheitliche Auswirkungen von Laserdruckeremissionen sind immer wieder Gegenstand öffentlicher Aufmerksamkeit. Die dabei auftretenden potenziellen psychologischen Aspekte, wurden in einem standardisierten Szenario mittels 75-minütiger Expositionen gegenüber Low-Emittern (LE, Untergrund 2000-4000 UFP/cm3) und High-Emittern (HE, 100.000 UFP/cm3) untersucht.
Berichtet wird über ein abgeschlossenes Folgeprojekt zu vorangegangenen Forschungsprojekte zum gleichen Thema. In diesem Projekt wurde das Messverfahren und der Prüfwert für die Partikelemission aus Bürogeräten (siehe Vergabegrundlage DE-UZ 205, Anhang S-M) validiert und weiterentwickelt. Dies geschah erstens durch Auswertung der Qualität der im Zuge der Antragsbearbeitung für das Umweltzeichen beim RAL vorgelegten Prüfberichte der zugelassenen Prüfinstitute und - basierend darauf - durch Erarbeitung von technisch-methodischen Veränderungsvorschlägen für die Prüfung der chemischen Emissionen, inklusive der Partikelemissionen. Zweitens wurde zur Beurteilung der Veränderung der Emissionen aktueller gegenüber älteren Geräte-generationen ein nicht repräsentativer Pool von table-top-Laserdruckern aufgebaut und die chemischen Emissionen wurden gemäß DE-UZ-205, Anhang S-M gemessen. Ergänzend wurde eine quantitative chemische Analyse der anorganischen Feststoffe - insbesondere der Metalle - in den emittierten Aerosolen vorgenommen die Feststoffgehalte um 2 Massen-% ergaben. Diese Ergebnisse wurden gemeinsam mit neueren wissenschaftlichen Untersuchungen zur gesundheitlichen Bewertung der Emissionen aus Laserdruckern ausgewertet, es besteht kein Handlungsbedarf hinsichtlich einer Veränderung von Prüfkriterien und Prüfwerten. Drittens wurde untersucht und bestätigt, dass mit dem Ziel eines zukünftigen Umweltzeichens das Emissionsverhalten Kunststoff verarbeitender 3D-FDM-Drucker und/oder die darin verarbeiteten Verbrauchsmaterialien (Filamente) mit dem für Laserdrucker entwickelten Mess- und Prüfschema charakterisiert und quantifiziert werden können. Untersuchungen an Stereo-lithografie (SLA)-Druckern und Vorrichtungen zur Nach-Aushärtung (Curing Units) ergaben keine nachweisbaren Partikelemissionen.
Laser Powder Bed Fusion (L-PBF) is a promising additive manufacturing (AM) technology for metal part production especially for complex and lightweight structures or functional designs. In L PBF processes several by-products including welding plume and its condensates, spatter and ejected powder are generated during laser exposure. Investigations of micro- and nano-sized by-products have received little attention in literature. This study focuses on the analysis of particle emissions in L PBF of 316L stainless steel using a scattered light aerosol spectrometer and a fast mobility particle sizer spectrometer during the process which allows for in-situ analysis of particle sizes in the range of 6 nm to 100 µm. A distinct correlation of emission signals to part position can be revealed. In addition, a significant influence of laser scanning vector directions on emission signals is presented. Furthermore, differing powder layer thicknesses can be recognised by deviations in emission signals.
Measurements of aerosol particles are vital for enforcing EU air quality regulations to protect human health, and for research on climate change effects. Although metrics such as PM10 and PM2.5 are currently in use, the level of uncertainty of aerosol metrics is too high and the traceability is insufficient. The project AEROMET, which has been started in June 2017 aims at implementing improvements in a) the uncertainty of particle mass, size and number concentration measurements and b) in the characterization of regulated components in airborne particles. Both are demanded by existing networks within the EU as well as by global atmospheric research.
On-site measurement campaigns
One of the objects is the application of mobile x-ray spectroscopy techniques combined with aerosol sampling techniques for quantifying particle compositions in the field for real time analysis. During two in-field measurement campaigns in Budapest, Hungary in May 2018 and Cassino, Italy in September 2018 the size dependent mass concentrations of specific elements in ambient aerosols were monitored under dynamic conditions.
Typically, airborne particles are sampled on filter substrates. During this project new sampling methods with specially designed substrate holders for an in-situ TXRF analysis were developed and applied for the first time. This approach allows a direct time and size resolved analysis without laborious digestion steps and a reduced risk of contamination.
Aerosol particles were sampled in a 13-stage DLPI impactor - size range from 0,03 µm to 10 µm - which was equipped with special adapters for acrylic discs of 30 mm diameter, serving as substrates. TXRF analysis was performed on site with the transportable spectrometer S2 PICOFOX (Bruker Nano GmbH) equipped with a Mo X-ray tube and a 30 mm² Silicon Drift Detector (SDD). Excitation conditions were 50 kV, 600 µA, measurement time 1000 s. Quantification was based on internal standardization using 50 ng of Y in solution, which was pipetted into the centre of the discs prior to sampling.
At moderate air pollution levels, i.e. PM10 ~ 20 µg/m³, sampling times of less than 2 hours were enough for the detection of elements in different particle size bins. The in-situ approach and the high sensitivity of TXRF enables the observation of rather quick changes in the quantity and distribution of elements in an ambient aerosol on the day of sampling, as the below example from the Cassino field campaign on 11 Sept. 2018 shows: The analysis of the morning and afternoon sampling shifts reveals the occurrence of the elements Fe, Ca and Si in different size bins as well as their significant temporal change in respective mass concentrations over the day while the distributions of several other elements in the aerosol remain unchanged.
The validation of these results by backup measurements is planned.
A mobile Bruker S2 Picofox TXRF spectrometer has been used in two field campaigns within the EMPIR env07 AEROMET project for the on-site analysis of cascade impactor aerosol samples.The results show that even at moderate air pollution levels – i.e.PM10 fairly below 20 μg/m³ - element mass concentrations in air in the range of 100 pg/m³could be measured in up to 13 size bins after sampling times of less than only 0.5 days.
The diversity of fused filament fabrication (FFF) filaments continues to grow rapidly as the popularity of FFF-3D desktop printers for the use as home fabrication devices has been greatly increased in the past decade. Potential harmful emissions and associated health risks when operating indoors have induced many emission studies. However, the lack of standardization of measurements impeded an objectifiable comparison of research findings. Therefore, we designed a chamber-based standard method, i.e., the strand printing method (SPM), which provides a standardized printing procedure and quantifies systematically the particle emission released from individual FFF-3D filaments under controlled conditions. Forty-four marketable filament products were tested. The total number of emitted particles (TP) varied by approximately four orders of magnitude (1E9 ≤ TP ≤ 1E13), indicating that origin of polymers, manufacturer-specific additives, and undeclared impurities have a strong influence. Our results suggest that TP characterizes an individual filament product and particle emissions cannot be categorized by the polymer type (e.g., PLA or ABS) alone. The user's choice of a filament product is therefore decisive for the exposure to released particles during operation. Thus, choosing a filament product awarded for low emissions seems to be an easily achievable preemptive measure to prevent health hazards.
Previous studies have shown that desktop 3D printers (Fused Filament Fabrication) emit high numbers of particulate matter, mainly as ultrafine particles (UFP, particle diameter less than 100 nm). However, the chemical composition of emitted particles has been less extensively investigated. In this study, we therefore focused on the chemical composition of particles emitted from 3D printing. The measurements were conducted in a 1 m³ emission test chamber. Emitted particles were sampled by a 13-stage low-pressure cascade impactor onto aluminum foils and then analyzed by TD-GC/MS to identify their organic compounds. Nine commercial filaments made from basic polymers such as Acrylonitrile Butadiene Styrene (ABS), Acrylonitrile Styrene Acrylate (ASA), Polycarbonate (PC), Poly(methyl methacrylate) (PMMA), Nylon, High Performance Polystyrene (HIPS) and a copper-filled Polylactide (PLA) were investigated. The results show that the organic components of the particles are primarily plastic additives such as plasticizer, antioxidant agents, lubricants, UV-absorbers and UV-stabilizers from the filaments.
The physical and chemical analysis of aerosols using reliable and physically traceable methods is important for the thorough investigation of airborne particles to support a better understanding of their origin as well as their health and climate impacts. Within the European Metrology Research AeroMet project,the aim of hysikalisch–Technische Bundesanstalt’s (PTB) X-ray spectrometry group is to develop and establish traceable and reliable X-ray methods to measure the elemental mass deposition per unit area, the elemental composition,and the chemical binding state of particulate matter supported by a flat substrate. This approach can substantially contribute to support quantitative analytical methods during on-site measurement campaigns where portable Instrumentation is employed by qualifying suitable calibration samples for commercial analytical X-ray instruments and by investigating samples collected during the field campaign.
Quantitative chemical analysis of airborne particulate matter (PM) is vital for the understanding of health effects in indoor and outdoor environments and required by EU air quality regulations. Typically, airborne particles are sampled on filters, followed by lab-based analysis, e.g., with inductively coupled plasma mass spectrometry (ICP-MS). Within the EURAMET EMPIR AEROMET project, cascade impactor aerosol sampling was combined with on-site total reflection X-ray fluorescence (TXRF) spectroscopy. The study aimed at a proof of principles for this new mobile and on-size tool for the quantification of aerosol element compositions and element mass concentrations within short time intervals of less than 12 h. In a field campaign the method’s technical feasibility could be demonstrated. The TXRF results were traced back to a stationary, reference-free XRS setup in the laboratory of the German national metrology institute PTB at the BESSY II electron storage ring in Berlin, Germany. Simultaneous PM10-filter sampling, followed by standardized lab-based analysis, allowed for a comparison of the field campaign data of both methods. As Fig. 1 shows, the correspondence between PM10 filter sampling and ICP-MS, and on the other hand, cascade impactor sampling and TXRF is quite encouraging. However, for some of the analysed elements, e.g. V and Pb, the observed deviations are higher than expected and this highlights the fact, that spectral deconvolution strategies for TXRF on cascade impactor samples still need some improvement.
This work was supported by the EMPIR programme, co-financed by the Participating States and from the European Union’s Horizon 2020 research and innovation programme, through grant agreements 16ENV07 AEROMET and 19ENV08 AEROMET II
11 laser printers from 5 manufacturers were purchased in 2017 and tested for their UFP emissions. Size resolved sampling of the emitted particles was done with a 13 stage (30 nm to 10 µm) low pressure cascade impactor. The sampled particles were analysed for their chemical composition by thermal extraction (vaporization at 290°C) followed by GC-MS analysis. High boiling cyclic siloxanes (D10 to D16) were detected as constituents of UFP from laser printers. In comparison to measurements in 2008, aliphatic long-chain alkanes (C22 to C34) were detected additionally as chemical constituents of UFP from most of the tested printers and their amounts were higher than for cyclic siloxanes. Printers of one manufacturer showed very low UPF emissions compared to the other manufacturers.
NM 105, Ti02 (P25) could not be ignited as dust layer and dispersed in air as dust/air-mixture as well. This dust is not dust explosible and the burning behaviour corresponds to Burning Class 1 (no Ignition). The results have shown that the tested sample is thus not combustible at all, because it is already oxidized completely.
Der vorliegende Bericht ist der 2.Teil eines Gesamtberichtes und schildert ausführlich die im Kontext des BAM-Innovationsoffensive-Projektes „Chemische Brandspurenanalytik“ durchgeführten Untersuchungen und fasst die gewonnenen analytischen Erkenntnisse zusammen. Der gesamte Bericht gliedert sich in drei Teile. Der erste Teil beinhaltet den Aufbau, die Durchführung und die brandtechnologische Auswertung der durchgeführten Raumbrandversuche, während in dem hier vorliegenden Teil die analytischen Methoden zum Nachweis des Brandbeschleunigers in den Brandrückständen vorgestellt und ausgewertet werden. Die Beurteilung von Brandspuren und daraus abgeleitet die Rekonstruktion eines Brandverlaufes beruhen auch auf der präzisen chemischen Analyse der Brandprodukte. Im Rahmen dieses Projektes wurde eine innovative Methodik entwickelt, wie verfügbare Analysetechniken in geeigneter Weise kombiniert werden können, um aus festen, flüssigen und gasförmigen Brandrückständen Rückschlüsse auf den Brandverlauf ziehen zu können. Neben der Untersuchung von Proben von realen Brandorten wurden verschiedene wohnungstypische Materialien unter Laborbedingungen unterschiedlichen Brandszenarien unterworfen. Die dabei entstehenden Brandgase, Aerosole sowie der verbleibende Brandrückstand wurden durch geeignete analytische Verfahren analysiert, um mögliche Brandursachen beurteilen zu können. Der Schwerpunkt dieses Berichtes liegt in dem Nachweis von Brandbeschleunigern. Es zeigte sich, dass mittels der Kombination aus HS-SPME-GC-MS sowohl in den festen Brandrückständen, als auch in den Kondensaten Brandbeschleuniger eindeutig und verlässlich nachgewiesen werden können. Anhand von 5 verschiedenen Zimmerbrandversuchen wurde der Einfluss von Brandbeschleunigern auf den Brandverlauf experimentell untersucht. Es wurden verschiedene brandtechnologische Kennwerte, wie der Massenverlust des gesamten Brandraums, Brandraumtemperaturen, die Wärmefreisetzungen sowie die Rauchgasemissionen ermittelt und beurteilt. Die Rauchgasanalyse erfolgte im Schlot, im Brandraum sowie in der Brandraumöffnung mittels Fourier Transformierte Infrarot-FTIR-Spektroskopie. Neben diesen brandtechnologischen Untersuchungen, die im Bericht Teil 1 enthalten sind, erfolgten auch chemisch-analytische Untersuchungen nach dem Brand, mit dem Ziel, den eingesetzten Brandbeschleuniger nachzuweisen. Im Anschluss an die jeweiligen Zimmerbrandversuche wurden verschiedene Brandrückstandsproben aus dem Brandschutt, Wischproben von den Wänden und den übriggebliebenen Gegenständen genommen und mit Hilfe einer entwickelten HS-SPME-GC-MS-Methode (Headspace-Solid Phase Micro Extraction-Gas Chromatographie-Massenspekrometrie) in Hinblick eines möglichen Brandbeschleunigernachweis analysiert.
Partikelanalyse im Brandfall
(2013)
A screening test for potential emissions of volatile organic compounds (VOC) was run on different thermoplastic filaments used for 3D printing. The method of direct thermal desorption was used to simulate the high temperatures during the 3D printing process and to identify the main compounds emitted from the filaments. A )arge number of unexpected compounds were detected that might affect the user's health and have an impact on indoor air chemistry.
The possible impact of ultrafine particles from laser printers on human health is controversially discussed although there are persons reporting substantial symptoms in relation to these emissions. A randomized, single-blinded, cross-over experimental design with two exposure conditions (high-level and low-level exposure) was conducted with 23 healthy subjects, 14 subjects with mild asthma, and 15 persons reporting symptoms associated with laser printer emissions. To separate physiological and psychological effects, a secondary physiologically based categorization of susceptibility to particle effects was used. In line with results from physiological and biochemical assessments, we found no coherent, differential, or clinically relevant effects of different exposure conditions on subjective complaints and cognitive performance in terms of attention, short-term memory, and psychomotor performance. However, results regarding the psychological characteristics of participants and their situational perception confirm differences between the participants groups: Subjects reporting symptoms associated with laser printer emissions showed a higher psychological susceptibility for adverse reactions in line with previous results on persons with multiple chemical sensitivity or idiopathic environmental intolerance. In conclusion, acute psychological and cognitive effects of laser printer emissions were small and could be attributed only to different participant groups but not to differences in exposure conditions in terms of particle number concentrations.
Mobility particle size spectrometers (MPSS) belong to the essential instruments in aerosol science that determine the particle number size distribution (PNSD)in the submicrometer size range. Following calibration procedures and target uncertainties against standards and reference instruments are suggested for a complete MPSS quality assurance program: a) calibration of the CPC counting efficiency curve (within 5% for the plateau counting efficiency; within 1 nm for the 50% detection efficiency diameter), b) sizing calibration of the MPSS, using a certified polystyrene latex (PSL) particle size standard at 203 nm (within 3%), c) intercomparison of the PNSD of the MPSS (within 10% and 20% of the dN/dlogDP concentration for the particle size range 20 – 200 nm and 200 to 800 nm, respectively), and d) intercomparison of the integral PNC of the MPSS (within 10%). Furthermore, following measurement uncertainties have been investigated: a) PSL particle size standards in the range from 100-500nm match within 1% after sizing calibration at 203 nm. b) Bipolar diffusion chargers based on the radioactive nuclides Kr85, Am241 and Ni63 and a new ionizer based on corona discharge follow the recommended bipolar charge distribution, while soft X-ray-based charges may alter faster than expected. c) The use of a positive high voltage supply show a 10% better performance than a negative one. d) The intercomparison of the integral PNC of an MPSS against the total number concentration is still within the target uncertainty at an ambient pressure of approximately 500 hPa.
3D-printing or additive manufacturing has many promising and unique advantages. Especially low cost molten polymer Deposition Printers are increasingly populär in the private and educational sector.
Their environmental friendliness can be questioned due to recently reported ultrafine particle and suspected VOC emissions, To further investigate 3D-printing as a potential indoor air pollution source we characterized fine and ultrafine particle emissions from a molten polymer deposition printer producing a 3D object with ten marketable polymer filament materials under controlled conditions in a test chamber. VOC emissions from the filaments have also been compared. Using a straightforward emission model time dependent and averaged particle emission rates were determined. The results indicate that under comparable conditions some filament materials produce mainly ultrafine particles up to an average rate of 1013 per minute. This value is in the upper ränge of typical indoor ultrafine particle sources (e.g. Smoking, frying, candle light, laser printer). The observed material-specific rates differ by five Orders of magnitude. Filament-specific gaseous emissions of organic compounds such as bisphenol A, styrene and others were also detected.
Our results suggest a detailed evaluation of related risks and considering protective measures such as housing and filtering.