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Organisationseinheit der BAM
- 8 Zerstörungsfreie Prüfung (6)
- 8.6 Faseroptische Sensorik (6)
- 3 Gefahrgutumschließungen; Energiespeicher (2)
- 3.2 Gefahrguttanks und Unfallmechanik (1)
- 3.5 Sicherheit von Gasspeichern (1)
- 5 Werkstofftechnik (1)
- 5.3 Polymere Verbundwerkstoffe (1)
- 7 Bauwerkssicherheit (1)
- 7.5 Technische Eigenschaften von Polymerwerkstoffen (1)
Distributed fiber optic sensors for structural health monitoring of composite pressure vessels
(2024)
In diesem Beitrag geben wir einen umfassenden Überblick über unsere Forschung auf dem Gebiet der verteilten faseroptischen Sensorik für die strukturelle Zustandsüberwachung von Wasserstoffdruckbehältern aus Verbundwerkstoffen. Insbesondere zeigen wir, wie die Integration von faseroptischen Sensoren in Druckbehälter aus Verbundwerkstoffen die Sicherheit erhöht und gleichzeitig die Wartungskosten senkt. Die geringe Größe von Lichtwellenleitern ermöglicht ihre Integration in Verbundwerkstoffstrukturen während des Herstellungsprozesses, wodurch eine kontinuierliche Überwachung sowie eine präzise Erkennung und Lokalisierung von Strukturschäden während des Betriebs der Druckbehälter ermöglicht wird. Wir erörtern auch das Potenzial modernster Signalverarbeitungsmethoden und des maschinellen Lernens für die Weiterentwicklung der vorausschauenden Instandhaltung. Die von uns vorgestellten Anwendungen von faseroptischen Sensoren zeigen, dass sie einen wichtigen Beitrag zur Energiewende hin zu erneuerbaren Energien leisten können.
Application of Intensity-Based Coherent Optical Time Domain Reflectometry to Bridge Monitoring
(2022)
Although distributed fiber sensing techniques have been widely used in structural health monitoring, the measurement results of bridge monitoring, particularly under destructive testing, have rarely been reported. To the best of our knowledge, this paper is the first report of distributed vibration measurement results, which we obtained during a three-day destructive test on an abolished bridge. A coherent optical time domain reflectometry (COTDR) was used to acquire the vibration information while the bridge was being sawed. The obtained signal was analyzed in time and frequency domain. Some characteristics of the sawing-induced vibration were retrieved by the short-time Fourier transform; the vibration exhibited several high frequency components within the measured range up to 20 kHz and all the components appeared in the same time slot. Some unexpected signals were also detected. Thorough analysis showed that they are quite different from the sawing-induced vibration and are believed to originate from internal damage to the bridge (probably the occurrence of cracks).
Kombinierte faseroptische Messungen in Bohrlöchern helfen bei der Detektion von Kleinstleckagen
(2020)
Seit November 2019 läuft ein breit angelegtes und vom BMWi gefördertes ZIM-Kooperationsprojekt zwischen der Bundesanstalt für Materialforschung und -prüfung (BAM), der IAB'Weimar gGmbH, der GKSO GmbH & Co. Projekt KG, der DEEP.KBB GmbH sowie der Rembe Consulting PartG mbB. Ziel des Forschungsvorhabens sind sowohl die Lokalisierung als auch die Quantifizierung insbesondere sehr kleiner Leckagen in einer Bohrlochverrohrung durch die Nutzung faseroptischer Messtechnik. Durch Messdatenkopplung und den Wegfall bewegungsbedingter Nachteile einer Messsonde werden wesentlich präzisere Ergebnisse zur Bewertung der Bohrlochintegrität als üblich
erwartet.
We present the results of distributed fiber optic strain sensing for condition monitoring of a hybrid type IV composite fully wrapped pressure vessel using multilayer integrated optical fibers. Distributed strain sensing was performed for a total number of 252,000 load cycles until burst of the vessel. During this ageing test material fatigue could be monitored and spatially localized. Critical material changes were detected 17,000 cycles before material failure. Results have been validated by acoustic emission analysis.
For the purpose of increasing payload and reduce freight cost, lightweight composite tank containers used for Transportation have been progressively developed during the last years. Compared to conventionally produced cylindrical steel tanks, the fiber-reinforced solutions allow greater flexibility in the tank design. Despite a number of further material-related benefits of fiber-reinforced composites as non-conductive and non-magnetic behavior as well as corrosion resistance and high strength, the optimization of their thermal degradation properties during combustion is still a challenge. To improve the fire performance of lightweight composite containers, special intumescent fire protection coatings can be applied onto the outside tank surface. This paper presents fire tests on glass-fiber-reinforced plastic transport tanks with complex geometries sheltered with different surface-applied fire protection systems. To evaluate the fire resistance of the tank structures, a fiber optic monitoring system was developed. This system is based on distributed temperature measurements using high-Resolution optical backscatter reflectometry and pointwise reference measurements using fiber Bragg gratings. Thereby, all the fiber optic sensors were directly integrated in the composite layer structure of the tanks. The focus of the presented work is on the demonstration of capability of fiber optic monitoring system in such high-temperature application. Moreover, the fiber optic measurements provide new insights into the efficiency of intumescent coating applied for fire protection of fiber-reinforced plastic transport tanks.
Due to their high strength-to-weight ratio and excellent fatigue resistance, glass fiber reinforced polymers (GFRP) are used as a construction material in a variety of applications including composite high-pressure gas storage vessels. Thus, an early damage detection of the composite material is of great importance. Material degradation can be determined via measuring the distributed strain profile of the GFRP structures. In this article, swept wavelength interferometry based distributed strain sensing (DSS) was applied for structural health monitoring of internal pressure loaded GFRP tube specimens. Measured strain profiles were compared to theoretical calculation considering Classical Lamination Theory. Reliable strain measurements with millimeter resolution were executed even at elongations of up to 3% in the radial direction caused by high internal pressure load. Material fatigue was localized by damaged-induced strain changes during operation, and detected already at 40% of burst pressure.
The mechanical stress-strain behaviour of polymer optical fibres (POFs) drawn from various materials was measured, both before and after temperature annealing of the POFs. The POFs were drawn from PMMA (GEHR), Zeonex (480R), PC (Makrolon LED2245) and two different grades of Topas (8007S-04 and 5013S-04). With fibre drawing stresses at or above the elastic (uniaxial extensional) plateau modulus, the polymer chains in the POFs have a high degree of alignment, which has a large impact on fibre mechanical behaviour. The testing was performed at straining rates ranging from 0.011%/s, to 1.1%/s for the un-annealed fibres and a straining rate of 1.1%/s for the annealed ones. The elastic modulus of the tested POFs showed no sensitivity toward variation of straining rate. In the case of Topas 5013S-04 and PMMA, the producer-reported values are the same as the one obtained here for the POFs both before and after annealing. The drawn POFs made of Zeonex, PC, and Topas 8007S-04 exhibit larger elastic modulus than the respective materials in the bulk form. The elastic modulus of these fibres is reduced upon annealing by 10-15%, but still remains above the producer-reported values for the bulk polymers. In the nonlinear elastic region, only the PC POF is statistically unaffected by the changes in the straining rate, while Topas 8007S-04 POF shows insensitivity to the straining rate until 3% strain. All other changes affect the stress-strain curves. The annealing flattens all stress-strain curves, making the fibres more sensitive to yield.
The paper presents the first complex study of Gamma radiation effects on a low-loss perfluorinated polymer optical fiber (PF-POF) based on Cytop® polymer. Influence of gamma radiation on fiber’s optical, mechanical and climatic performance is investigated. The radiation-induced attenuation (RIA) in the visible and near-infrared region (0.4 μm-1.7 mm) is measured and its origins are discussed. Besides attenuation increase, radiation is also shown to decrease the thermal degradation stability of the fiber and to increase its susceptibility to water. With regard to complex fiber transmission performance upon irradiation, the optimal operation wavelength region of PF-POF-based systems intended for use in Radiation environments is determined to be around 1.1 μm. On the other hand, the investigated fiber holds potential for low-cost RIA-based optical fiber dosimetry applications with sensitivity as high as 260 dBm⁻¹/kGy in the visible region.
A systematic study of annealing behavior of drawn PMMA fibers was performed. Annealing Dynamics were investigated under different environmental conditions by fiber longitudinal shrinkage monitoring. The shrinkage process was found to follow a stretched exponential decay function revealing the heterogeneous nature of the underlying molecular dynamics. The complex dependence of the fiber shrinkage on initial degree of molecular alignment in the fiber, annealing time and temperature was investigated and interpreted. Moreover, humidity was shown to have a profound effect on the annealing process, which was not recognized previously. Annealing was also shown to have considerable effect on the fiber mechanical properties associated with the relaxation of molecular alignment in the fiber. The consequences of fiber annealing for the climatic stability of certain polymer optical fiber-based sensors are discussed, emphasizing the importance of fiber controlled pre-annealing with respect to the foreseeable
operating conditions.
For patients under Magnetic Resonance Imaging (MRI) spontaneous respiration is constantly at risk of being impaired by anesthetic drugs or by upper airway obstruction. Therefore, continuous monitoring of the breathing activity is needed to assess adequate ventilation or to detect specific obstruction patterns. The paper describes three MRI compatible respiration sensors based on pure optical technologies developed within the EU FP6 project OFSETH. The sensors are based on fiber Bragg gratings, optical time-domain reflectometry and macrobending effects. The developed smart medical textiles can sense elongation up to 3% while maintaining the stretching properties of the textile substrates for patient's comfort. The OFSETH harness allows a continuous measurement of abdominal and thoracic respiration movement while all vitals organs are free for medical staff actions. The sensors were tested in MRI environment and on healthy adults.
The potential impact of optical fiber sensors embedded into medical textiles for the monitoring of respiratory movements in a magnetic resonance imaging environment is presented. We report on three different designs, all textile based: a macrobending sensor, a Bragg grating sensor, and a time reflectometry sensor. In all three cases, the sensing principle is based on the measure of the elongation of the abdominal circumference during breathing movements. We demonstrate that the three sensors can successfully sense textile elongations between 0% and 3%, while maintaining the stretching properties of the textile substrates for a good comfort of the patients.
Die Eignung von Faser-Bragg-Gitter-(FBG)-Sensoren zur Messung ionisierender Strahlung wurde an einem Undulator des Elektronenspeicherrings BESSY II untersucht. Über einen Zeitraum von 20 Wochen wurde eine durch Strahlung verursachte Bragg-Wellenlängenänderung der FBG-Sensoren von 25pm gemessen, was einer Strahlendosis von 720 Gy entspricht.
The suitability of using fiber Bragg grating (FBG) sensors for the measurement of ionizing radiation on the electron storage ring BESSY II by measuring the Bragg wavelength shift caused by radiation was investigated. During a time period of 20 weeks a Bragg wavelength shift of 25pm caused by the ionizing radiation was measured by FBG sensors at the storage ring. This Bragg wavelength shift corresponds to a radiation dose value of 720 Gy.