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Selbstverdichtender Beton (SVB) findet kaum Anwendung als Transportbeton. Ein wesentlicher Grund hierfür ist, dass die Außentemperaturen auf der Baustelle nicht gesteuert werden können. Während des Betonierens können allerdings Schwankungen in der Umgebungstemperatur die rheologischen Eigenschaften aber auch das Erstarrungsverhalten signifikant beeinflussen, wodurch in der Folge auch Veränderungen im Festbeton auftreten können. Durch geeignete Wahl der Komponenten kann die Robustheit von SVB gegenüber Einflüssen aus den Umgebungsbedingungen deutlich verbessert werden.
In der vorgestellten Arbeit werden anhand von Untersuchungen am Betonrheometer, am Setzfließmaß und am Erstarren nach Vicat die Einflüsse von veränderlichen Umgebungstemperaturen auf die frühen Eigenschaften von SVB dargestellt. Der Fokus liegt auf Effekten, die durch die Modifikation von Polycarboxylatether-Fließmitteln und durch Stabilisierer eingetragen werden. Darüber hinaus wird der Einfluss des Mischungsentwurfes gezeigt. Die Ergebnisse werden mit Relevanz für praktische Betonanwendungen analysiert und es werden die wichtigen Einflussgrößen zur Verbesserung der Robustheit von SVB gegenüber Temperaturschwankungen herausgearbeitet.
Flowable concretes can differ significantly from traditional vibrated concrete. Concrete types like self-compacting concrete (SCC), ultra high performance concrete (UHPC) and high performance fibre reinforced cementitious composites (HPFRCCs) require novel mix design approaches. This has consequences for the production and the performance in the hardened state. Mix designs for flowable concretes can incorporate a wide variety of innovative admixtures or components: e.g. superplasticisers increase the flowability and allow for significant reduction of the water content, shrinkage compensating admixtures or superabsorbent polymers support sound and damage free curing processes, viscosity modifying admixtures enhance the robustness, and new fibre types allow for sophisticated and tailored structural performance.
The new Model Code has limitations regarding the application of flowable concrete, e.g. thresholds for the minimum aggregate size and the maximum strength. Provisions are added to include fibres for structural design. fib Task Group 4.3 aims at facilitating the use of innovative flowable materials for designing concrete structures and considers three aspects of flowable concrete: material properties, production effects and structural boundary conditions and performance. This paper reports about the progress of fib TG 4.3 related to the mix design of flowable concrete and discusses the present state-of-the-art concerning admixtures and robustness.
During the last three decades concrete has emerged from a rather simple mass construction material based on only the three components cement, water, and aggregates towards a high performance material, which can be adjusted for high performance applications and according to ultimate user specifications. The reason for the rapid evolvement was the increasing awareness about how the rheology of concrete can be improved without negatively affecting the mechanical properties of concrete. Hence, mineral additions and in particular Chemical admixtures have been the most influential factors for the technological boost since approximately the 1980s.
The incorporation of superplasticizers into concrete mixture compositions eventually facilitated concrete engineers to improve the workability properties without need to increase the water-cement-ratio (w/c) and furthermore to significantly reduce the w/c without loss of workability. This finally resulted in concrete with higher performance and specified properties. Fillers are basically used to improve the particle packing of cementitious Systems, but they can also be used beneficially to support the rheology, since they modify the water demand and may interact with superplasticizers as well.
Finally, supplementary admixtures like polysaccharides have become more populär in the field of mortar, plaster, and grout technology. They can have a variety of rheological effects on cementitious Systems, which can be used to individually adjust their performance.
The possibility to control the rheology and the significantly widened ränge of consistencies that can be adjusted opened up the gates for modern concrete and any type of high performance concrete. Therefore, without doubt, it can be concluded that the capability to control the rheology of concrete Systems can be considered as the catalyst for the invention of the many recent mortar and concrete innovations such as polymer modified cementitious composites (PCC) self-compacting concrete (SCC), high-performance concrete (HPC), ultra-high performance concrete (UHPC) or engineered cementitious composites (ECC).
Therefore, understanding the rheology of cementitious Systems and how to control the workability by the use of Chemical admixtures is the key to innovations in concrete technology.
However, the other side of the coin of versatility is that sophisticated cementitious Systems have become more sensitive. Hence, concrete mixture composition with admixtures demands for a high level of expertise and often there is lack of awareness about the mode of Operation of rheology modifying admixtures among concrete technoiogists. The paper gives a comprehensive overview about rheology modifying constituents such as superplasticizers, stabilising agents, and mineral fillers, and how they can be used depending upon the application in the most favourable way.
Hochduktiler Beton eröffnet neue Möglichkeiten bei der Instandsetzung von Bauwerken, der Herstellung dünnwandiger Bauelemente oder dem Einsatz von Dämpfungselementen in stoßartig beanspruchten Bauwerken (z.B. in Erdbebengebieten).
Die Steigerung der Duktilität kann durch die Zugabe von Kurzfasern erreicht werden. Im Falle einer Rissbildung in der Zementsteinmatrix überbrücken die Fasern den Riss, nehmen die Spannung vollständig auf und stoppen lokal das Risswachstum. Bei weiterer Steigerung der Last reißt die Matrix an anderer Stelle. Auf diese Weise wird die Rissbildung fein verteilt und es werden große Dehnungen erreicht, bevor das Bauteil versagt. Zur Optimierung der Festbetoneigenschaften müssen die Matrixfestigkeit und die Faserart sowie deren Gehalt aufeinander abgestimmt werden. Dabei sind auch die Verarbeitungseigenschaften des Frischbetons zu berücksichtigen.
Anhand der Schallemissionen kann die Rissbildung in der Matrix und die Interaktion mit den Fasern analysiert werden. So konnte in ersten Zugversuchen gezeigt werden, dass sich Schallereignisse dem Versagen der Zementsteinmatrix bzw. dem Auszug der Fasern aus der Matrix zuordnen lassen. Damit steht zur Beurteilung des mechanischen Verhaltens von hochduktilem Beton neben der Spannungs-Dehnungs-Linie ein weiteres Verfahren zur Verfügung.
Concrete of today has only little in common with the traditional concrete used a few decades ago. It has become a high performance material, which can be adjusted for high performance applications and according to ultimate user specifications. The reason for the rapid evolvement was the increasing awareness about how the rheology of concrete can be improved without negatively affecting the mechanical properties of concrete by chemical admixtures.
Polysaccharides are incorporated into cement based systems in order to modify the rheological properties. Typically cellulose ethers, sphingan gums or starch ethers are applied. Depending upon their chemistry, molecular architecture, and adsorption tendency, polysaccharides interact differently with the entire cementitious system. Some stabilising agents like diutan gum mainly affect the cementitious paste; other stabilising agents like starch tend to interact with the sand fraction and even with the coarse aggregates. Cellulose shows more divers performances. Often stabilising admixtures like polysaccharides are used, when sophisticated rheological properties are adjusted. Therefore, polysaccharides are often used in combination with superplasticisers. This can cause interactions, particularly when the stabilising agent shows a strong tendency to adsorb on particle surfaces. Adsorptive stabilising agents may reduce the amount of adsorbed superplasticisers, thus affecting both viscosity and yield stress, while non-adsorptive stabilising agents mainly affect the plastic viscosity independently of the superplasticiser. Due to the strong influence of superplasticisers on the yield stress, influences of the stabilising agent on the yield stress retreat into the background, so that their major effect is an increase of the viscosity. The paper provides a comprehensive overview of how different polysaccharide superplasticisers affect cementitious flowable systems and points out the challenges of the combined use of polysaccharides and superplasticisers. Based on rheometric experiments and Observations of the hydration process, time dependent effects on the workability as well as of the hydration of cement are presented.
Over the last decades concrete has evolved from a simple mass construction material towards a sophisticated multi-component system. The design parameters for the mixture composition of concrete have significantly increased from strength based towards overall or specific performance based. As a result the variety of concrete has increased yielding a number of special concrete technologies such as Self-Compacting Concrete (SCC), High-Performance Concrete (HPC), Strain Hardening Cement Based Composites (SHCC), and many others. Due to their complex mixture compositions and a multitude of possible interactions between constituents, these concrete types are preferably composed of special components like well-defined powders and sophisticated chemical admixtures. This makes such concrete technology expensive and limits their application to regions with the required material supply chains. The paper puts focus on materials, which are less well studied in conjunction with high performance concrete, but which are available in many developing countries, and in particular sub-Saharan Africa. The paper shows how sec can be designed without polycarboxylate ether superplasticizer and well defined fillers, but with lignosulphonate, cassava starch and rice husk ash. The positive effect of well processed rice husk ashes is demonstrated. Furthermore results are presented of SHCC where typical components like polyvinyl alcohol fibres and fluy ash are replaced by sisal fibres and limestone filler, respectively. The results point out that high performance concrete applications do not have to be limited to a boundary framework with availability of well-defined raw material supply structures and sophisticated admixtures or fibres. Concepts are presented how innovative concrete technologies can be developed based on indigenous materials.
This paper describes the fibre-reinforced strain hardening cement-based composite (SHCC) performance under various exposure conditions. Cracked and uncracked SHCC beam specimens were subjected to cyclic wetting and drying under chloride exposure to observe the time of depassivation and corrosion potential of the imbedded reinforcement. Two reference mortars, one of the same strength class as the SHCC (Mortar 1) and the other of high strength class (Mortar 2) were used under the same conditions. Finally, tests for determining the rapid chloride migration coefficient, electrical resistivity, capillary water absorption and freezethaw were also performed to observe the corrosion probability and diffusion rate in uncracked SHCC and mortars.
Today, chemical admixtures like superplasticisers and stabilising agents are extremely important for modern concrete technology. These agents have meanwhile become common practice in concrete technology, but the understanding within the entire system lags far behind their application. The macroscopic rheology of concrete in the presence of superplasticizers strongly depends upon effects on a much smaller scale such as the hydration of the cement, the adsorption of superplasticizers, and the pore solution chemistry.
Nowadays, superplasticizers (SPs) are widely used to increase fluidity and reduce water content in concrete; thus, allowing better workability for final applications. The present study will focus on the hydration effect using comb shape polycarboxylates (PCEs), which are known to allow a very low water/cement ratio (w/c of 0.20) or less.Optical methods have been successfully used for the analysis and monitoring of the interactions between a broad variety of nanoscale and molecular systems like nanoparticles of various chemical composition and different types of organic ligands or biomolecules.This encouraged us to assess the potential of these methods, and particularly fluorescence, for the investigation of the interactions that occur at the interface between hydrate surfaces of cement particles and PCE at a very early stage of concrete formation and to differentiate between the impact of PCE’s molecular structures on such interactions.
Chemical admixtures allow to create a variety of fresh and hardened state properties in cementitious materials. In the case of self-compacting concrete, plasticizers or superplasticizers are introduced with the aim to decrease the yield stress and the viscosity of the materials.
However, in order to prevent segregation and bleeding, and to improve the water retention of cement-based system, stabilizing agents or viscosity agents are often introduced in addition.
Among these admixtures, polysaccharides are most commonly used. The aim of this study is to provide an understanding of competitive or synergetic effects induced by the combination of hydroxypropyl guar stabilizing agents (HPG) and superplasticizers on cement pastes. Two polycarboxylate superplasticizers (PCE) exhibiting different charge densities and one HPG were studied. It was found that the combination of HPG with PCE superplasticizer strongly affects the rheological behavior of cement pastes. Despite the presence of HPG, the viscosity of the pastes strongly decreased with increasing dosage of PCE until it became close to the viscosity of a cement paste with PCE only. However, the use of HPG in combination with PCE allows maintaining a significant yield stress in the cement paste compared to PCE alone. The increase in the charge density of the PCE seemed to amplify the drop of the viscosity and to reduce the gain on the yield stress induced by HPG. The results also highlight a delay in the setting-time of the cement paste by adding HPG and PCE. The delay induced by HPG is significantly lower than that generated by PCEs. However, the combination of the both kind of admixtures leads to a slightly shorter setting-time compared to the PCE alone.
Polysaccharides are important rheology modifying admixtures in the building material sector.
The use of starch is becoming increasingly important, due to many ecological and economic advantages. In the construction sector, starch ethers are being used as thickeners and as means to increase the yield stress. The starch ethers that are available on the market differ in
their behaviour, which can vary greatly depending upon the binder system and mortar composition, e.g. solid volume content, binder type, additional admixtures. In view of the limited knowledge about the influence of molecular modifications associated with cement based systems, some fundamental rheological functional mechanisms were analysed in this study. The differently modified starch ethers used were derived from potatoes. They varied in their charges and degrees of hydroxypropylation. The setting and the flow behaviour of all examined variations
of starch ethers were analysed in cement pastes. In order to illustrate the effects of the starch ethers that were used, the water-cement ratio (w/c) was held constant in all the mixtures [Schmidt 2012]. The results indicated significant differences in setting and flow behaviour.
In the last years flowable concrete has become increasingly important in applications such as, for systems with highly reinforced concrete with a complicated formwork, or sprayed concrete and 3D-printing of concrete. For all these applications it is necessary to have tailored rheological properties. Rheology can be described by values of yield stress and plastic viscosity, which can be determined for example by evaluation of rheometer measurements. But for different materials various rheometers with different geometries and stirrers are being used. To see the effects from paste in concrete, it is necessary to investigate mixes of paste, mortar and concrete, stepwise. But currently there exists no device, which is calibrated for these different systems at once. Due to this fact, conventional tests such as V-funnel efflux-time and flow diameter were determined, as well as rheometer data in different cell sizes and geometries.
In this study the assessment of rheological effects in the binder on the rheology of mortar and concrete was investigated by using combination of two rheometers.
With ongoing innovation in process technology, the challenges of concrete technology are more and more focused on the rheological optimisation for these processes, since improper mixture stability or poor compaction ability negatively affect the concrete homogeneity and quality. However, along with the increasing complexity of today’s concrete mixture compositions, concrete becomes more prone to failure regarding the casting process. Variable properties of the raw materials typically cause changing workability. The reasons can be found among others in scattering water contents, physical or chemical properties of the cement or varying environmental temperatures. Robustness in the delicately adjusted rheology, however, is of utmost importance for modern and future process technology, from sprayed concrete over pumpable concrete towards 3D-printing, with regard to the long-term strength, the function and the durability. Typically, material induced changes cannot be identified easily due to the complex interactions of concrete constituents. Therefore, a precise and prompt counteraction is impossible. However, it is known that the yield stress can be controlled by addition of supplementary superplasticizer or stabilising agent. In combination with computerized process observation tools that can rapidly interpret and react on changes in the rheology, it is therefore thinkable, that only these two admixture types can adjust the rheology steadily and permanently, regardless of the actual root cause for observed macroscopic rheology change. The presentation will firstly give a comprehensive overview of effects at the interface between pore solution, particles and hydrates, which affect the rheology of fresh concrete. Secondly, ways are recommended how the rheology can be actively manipulated before eventually computerized methods are demonstrated that help to actively and rapidly assess and counteract performance scatter during steady casting processes.
The African cement, concrete and construction business is growing at rapid pace. The cement sales are expected to grow rapidly until 2050. The number of newly built cement plants increases dramatically and in addition more cements are being imported from outside the continent, e.g. from Turkey, Pakistan, Indonesia, and China, driven by overcapacities in the countries of origin. This causes a high number of potentials and challenges at the same time. Newly built cement plants can operate directly at best technological state of the art and thus incorporate more sustainable technologies as well as produce new and more sustainable products such as cements blended with sustainable supplementary cementitious materials such as calcined clays, and industrial or agricultural by products. At the same time the new variety of binding agent as well as the international imports, which are driven by price considerations, make the cement market prone to quality scatter. This puts pressure on the quality control regulations and institutions to ensure safety of construction, healthy application, and environmental safety for the population. The paper presents possible solutions to build up the rapidly increasing African cement production more sustainably than in the rest of the world as well as the related challenges and obstacles that need to be overcome. Based on experiences with a series of pan-African cement testing laboratory proficiency schemes conclusions are made on technical, regulative and political level.
Rheological optimisation for flowable mixture compositions specified for African boundary conditions
(2013)
To date concrete technology is not yet well established in sub-Saharan Africa but considering the construction technological challenges of the region, without doubt, concrete will play a major role in future. The social, economic, and geographic boundary conditions distinguish greatly from those that can be found in many other regions of the world, where concrete is considerably well established. Düring the last decades, concrete technology underwent a rapid evolution process, but in most countries, where concrete is already well established, innovations are difficult to be brought into practice, Africa, currently has the opportunity and potential, of directly establishing the best available practice in concrete technology.
The conclusion is drawn that self-compacting concrete (SCC) or highly flowable concrete is a reasonable solution for African construction sites. Since on most African construction sites the disadvantageous concreting environment is the most crucial factor for the concrete quality, the outstanding workability properties outweigh any disadvantages of SCC.
Based on this consideration, concepts are developed, how to bring about robust SCC cost-efficiently and reliably into practice as pre-mixed dry compound under consideration of local materials such as rice husk ashes, bagasse ashes, natural pozzolans, cassava starch and lignosulphonate.