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Since its invention in the early 1990’s, self-consolidating concrete has never become well established in the ready-mix sectors worldwide. The reason for this can be mainly found in the fact that the sophisticated compositions are sensitive against changing environments. This lack of robustness can be attributed to the interaction between cement hydration reaction and high range water reducing agent (HRWRA). Understanding the relevant mechanisms that control the initial flow performance as well as the flow retention helps optimizing SCC mixtures that perform either steadily in one specific environment or that perform largely similarly at steadily changing environments.
This paper depicts how HRWRAs interact with clinker and hydration phases and discusses the important role of the charge density of a polycarboxylic HRWRA in the way the rheology is affected. Based on rheometric results and observations of the Vicat setting times, it is shown that increasing charge densities of the HRWRA and decreasing water to powder ratios (w/p) reduce the flow retention and have lesser retarding effect on the setting. Based on the discussion, optimization procedures for the mixture composition and the HRWRA modification are suggested to achieve optimized performance for varying environmental situations or highest robustness for specific conditions.
Self-compacting concrete typically contains a higher content of powder materials than normal concrete. Furthermore it is assumed that the use of superplasticizers yields a more homogenous microstructure in the hardened paste. Both aspects generate a very dense microstructure, which can be assumed to cause material behaviour that differs from than normal concrete when it is exposed to elevated temperatures. However, the paste volumes in SCC can vary significantly based on the mixture composition. At a low paste volumes SCC can be very similar to normal concrete at hardened state while it can vary greatly at higher paste volumes. Since the high temperature behaviour of concrete is strongly affected by the different physical behaviour of the paste and the aggregates, it is likely that the high temperature behaviour is consequently strongly affected by the ratio of these mixture components. In the present study different SCC mixtures were observed with similar mechanical properties, but with significantly differing paste to aggregate ratios. Based on observations of the heat evolution at the fire exposed surface and at different depths inside the specimens as well as based on photogrammetric observations of the spalled dimensions, the results indicate that with increasing paste volumes the heat conductivity is reduced and as a result concrete with higher paste to aggregate ratios shows less spalling.
The fresh behaviour of self-compacting concrete (SCC) at varying temperatures differs from that of normal vibrated concrete. This is because the rheology of SCC depends not only on degree of cement hydration, but also on the adsorption of superplasticizers – mostly polycarboxylate based polymers (PCE) -, which is affected by the time and hydration progress. Due to the variety of PCEs and mixture compositions for SCC a prediction of the rheology at varying temperatures is complicated. The charge densities of PCEs as well as the water to solid ratio in the paste are identified to be the main decisive parameters for robust fresh concrete properties.
Rheometric concrete investigations with different SCC mixture compositions and varied anionic charge densities of the PCE were conducted. SCC which is rich in powder components showed robust performance at low temperatures while SCC with low powder content was favourable at high temperatures. High charge density PCE pointed out to be very robust at low temperatures but at high temperatures it significantly reduced the flow retention. Low charge density PCE could not generate self-compacting properties at low temperatures but retained the flow performance over sufficiently long time. Based on considerations about particle interactions and adsorption mechanisms of PCEs, the relevant processes are explained and options for the development of robust mixture compositions for individual temperature ranges are itemised.