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Chemical admixtures like superplasticisers or stabilising agents are of ever increasing importance for modern concrete technology. They liberate the workability of concrete from its dependency on water content, and thus, open the gate towards innovative and future oriented concrete technologies such as self-compacting concrete.
Today, admixture addition has become common practice in concrete technology, but the understanding of their highly complex mode of operation is extremely difficult and demands for understanding of processes within the range between nanometres and centimetres.
Due to its complex time-dependent, multi-phase and multi-scale behaviour, flowable concrete systems are highly complicated and cannot be described comprehensively by simple models. It is therefore extremely challenging to identify the relevant parameters that predominantly control flow phenomena on different size scales, since these may occur on any scale between the nano scale (e.g. superplasticizer adsorption) and macro scale (e.g. grading of the aggregates). The present study discusses fundamental mechanisms at the interface between particle or hydrate surfaces and the fluid phase at a very early stage of concrete formation, and links these effects to macroscopic flow phenomena. Methods are discussed that appear promising interdisciplinary tools for enhancement of the understanding of the relevant interactions that are responsible for the macroscopic flow of flowable concrete.
The use of starch and its derivatives in concrete as an admixture to modify relevant properties of concrete is on the increase in recent times. It is known to modify the rheology, to affect the hydration kinetics of cement, and influence on initial and final setting time of cement. This paper examines the effect of cassava starch on concrete. shrinkage properties of concrete, with and without starch addition, were studied. Various percentages (0, 0.5, 1.0, 1.5 and 2 %) of starches by weight of cement were added to concrete mixes prepared in the laboratory. Shrinkage tests were conducted for duration of up to one year. The result show that concretes with starch additions exhibit lower shrinkage, which is an indication the addition of starch as admixture in concrete improves the ability of the concrete reduce shrinkage problems.
Im Betonbau hat sich im Laufe der vergangenen Jahrzehnte ein grundlegender Wandel von einer Massenanwendung hin zu einer innovativen, zukunftsorientierten und leistungsbasierten Baustofftechnologie vollzogen. Heute besteht Beton nicht mehr lediglich aus Zement, Wasser und Gesteinskörnungen, sondern kann durch die Verwendung von Zusatzstoffen und chemischen Zusatzmitteln signifikant verbessert werden. Der im Bereich der Zusatzmittel erzielte Fortschritt ebnete zudem den Weg für die Entwicklung neuer Betontypen wie zum Beispiel selbstverdichtender Beton (SVB) und Hochleistungsbeton (HLB), indem die Verarbeitbarkeit vom Wasser-Zement-Wert (w/z) abgekoppelt wurde. Während der w/z und die Sieblinie der Gesteinskörnungen bei herkömmlichen Betontypen die für die Verarbeitbarkeit relevanten Mischungsparameter darstellten, weisen SVB und HLB komplexere Leistungsparameter auf; in puncto Leistungsfähigkeit fallen hier insbesondere die Mehlkornkomponenten ins Gewicht. Dadurch wird das System komplexer und zugleich anfälliger für Abweichungen bei der Produktion. Erschwert wird die Identifizierung möglicher Einsparpotenziale durch die Schwierigkeit der Vorhersage der Auswirkungen von Veränderungen im Produktionsprozess und bei der Mischung.
Die Schallemissionsanalyse (SEA) ist ein passives zerstörungsfreies Prüfverfahren. mit dem Rissbildung, Risswachstum und andere Gefügeveränderungen delektiert und lokalisiert werden können. Anhand von zwei Beispielen aus der Forschung der Bundesanstalt für Materialforschung und -prüfung (BAM) wird gezeigt welche Möglichkeiten die SEA beim Bauwerksmonitoring und bei der Untersuchung von Baustoffen bietet. Im ersten Beispiel wird die Ortung von Schallemissionen zur Verfolgung des Risswachstums in Beton eingesetzt. Weiterhin wird mit Zugversuchen an Faserbeton illustriert, dass mit der SEA Versagensmechanismen identifiziert werden können.
Concrete of today has only little in common with the traditional concrete used a few decades ago. It has become a high performance material, which can be adjusted for high performance applications and according to ultimate user specifications. The reason for the rapid evolvement was the increasing awareness about how the rheology of concrete can be improved without negatively affecting the mechanical properties of concrete by chemical admixtures.
Control chart systems are used in quality management systems to keep production processes stable. In concrete production they are often applied for the control of the compressive strength. The most efficient control chart systems are cumulated sums (cusum), which help to observe deviations from a targeted value. Unlike alternative observation chart systems that focus on process data evaluation, cusum observations react very rapidly on systematic process changes in processes. Therefore, the cusum method is particularly suitable if immediate counteractions have to be taken, like in the case of fresh concrete properties of self-compacting concrete (SCC), which can have severe influences on the durability and mechanical strength of concrete. The rheology of SCC can be affected by an enormous variety of influencing factors, from raw material properties to handling or environmental temperature. The present study shows that regardless of the material based influencing parameter for a rheology change, a steady slump flow can be achieved only by adding supplementary superplasticizer in case of loss of flow and adding stabilising agent (ST) in case of increased flow if the respective V-mask indicates a systematic change. A reference SCC was artificially manipulated in order to achieve realistic experimental data for flowability and flowability changes due to changes in the raw material properties. The results point out that productions with applied cusum methods were capable of keeping the target slump flow deviation within approximately 1% only, while productions without applied cusum method deviated up to 14% and more from the target.