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Influence of the type of viscosity-modifying admixtures and metakaolin on the rheology of grouts
(2013)
The Viscosity-modifying admixtures (VMAs) contribute to the control of the rheology of grouts and are used to enhance plastic viscosity, cohesion, stability, and resistance to bleeding of cement-based systems. This paper reports the results of an investigation on the effect of type of VMAs, namely two types of diutan gums and a welan gum and metakaolin (MTK), plus a superplasticiser, on the rheology behaviour of cement grouts. All mixes were made with polycarboxylic superplasticiser at 0.6% and 0.9%. The dosages of VMAs were 0.05%, and 0.10%, with a fixed water-to-binder ratio of 0.40. The investigated fresh properties of the grouts included the mini-slump flow, plate cohesion, and rheology parameters: namely yield value and plastic viscosity. The rheological parameters were obtained using a vane viscometer. Control grouts (with and without superplasticiser and VMA) were also tested and compared to mixes containing VMAs. The results indicated that the incorporation of MTK reduced the fluidity and increased the plate cohesion and yield stress, and plastic viscosity due to the higher surface area of MTK. The diutan gum grouts improved the grout fresh properties and rheology compared to the welan gum grouts.
Grouts have numerous applications in construction industry such as joint sealing, structural repair, and connections in precast elements. They are particularly favoured in rehabilitation of structures due to penetrability and convenience of application. Grouts for repair applications typically require high-performance properties such as rapid strength development and superior shrinkage characteristics. Sometimes industrial by-products referred as supplementary cementitious materials (SCM) are used with neat cement due to their capabilities to provide binding properties at delayed stage. Micro silica, fly ash and metakaolin are such SCMs, those can modify and improve properties of cement products. This study aims at investigating long-term mass loss and linear shrinkage along with long-term compressive and flexural strength for grouts produced from ultrafine cement and SCMs. A series of mixtures were formulated to observe the effect of SCMs on these grout properties. Properties were determined after 365 days of curing at 23oC and 55% relative humidity. The effect of SCMs on the properties are characterised by statistical models. Response surfaces were constructed to quantify these properties in relation to SCMs replacement. The results suggested that shrinkage was reduced by metakaolin, while micro silica and fly ash had positive effects on compressive and flexural strength, respectively.
Grouting is a universal repair and strengthening technique, which is constantly used for structural remediation of concrete components, trenches, mine subsidence, dam joints, restoration of masonry structures, and geological stabilizations. Having an extremely small particle size of only few microns, ultrafine cements are ideal for grouting applications due to their superior permeability and compressive strength properties of the hardened cement paste compared to that of the less-expensive, but coarser ordinary Portland cements. Supplementary cementitious materials (SCMs) are often used to replace ultrafine cement in order to modify certain properties and to reduce costs. The aim of this experimental study is to investigate the effect of three supplementary materials: microsilica (MS), fly ash (FA), and metakaolin (MK) on the workability, and mechanical properties of an ultrafine cement based grout with a constant water-binder ratio and constant superplasticizer content. Maximum percentages of replacement with ultrafine cement were 6% by volume of cement for MS and 16% for FA, and MK. In general, results suggest that the workability is improved by addition of FA, whereas is reduced, when modified with MS and MK. The compressive strength of grout after cement replacement remains comparable to that of pure cement grout. However, there is a tendency of the MS to positively affect the compressive strength opposite to FA, whereas flexural strength is positively affected by FA. Based on the results, it is evident that grouts with Hägerman cone flow more than 500 mm and compressive strength of more than 90 MPa after 28 days can be produced.
Self-compacting concrete (SCC) differs substantially from normal concrete as regards the quantity of superplasticiser dosage. The functionality of superplasticisers, based on the polycarboxylate ether (PCE) superplasticiser customary with SCC, is nowadays very well understood at construction material research level. However, knowledge concerning pertinent correlations does not always permeate practice to an equal extent. PCEs are extremely polymorphic as opposed to earlier superplasticiser groups, which still possess a considerable proportion of the superplasticiser market. The geometry of polymers can be adjusted individually to performance characteristics required for certain uses. Yet, in selecting a superplasticiser for its specified rheological properties, a very strong influence can equally be exerted simultaneously on the subsequent hydration process. The charge density of the PCE employed also plays a key role in connection with both rheology and early hydration.
Chemical admixtures like superplasticisers or stabilising agents are of ever increasing importance for modern concrete technology. They liberate the workability of concrete from its dependency on water content, and thus, open the gate towards innovative and future oriented concrete technologies such as self-compacting concrete.
Today, admixture addition has become common practice in concrete technology, but the understanding of their highly complex mode of operation is extremely difficult and demands for understanding of processes within the range between nanometres and centimetres.
Due to its complex time-dependent, multi-phase and multi-scale behaviour, flowable concrete systems are highly complicated and cannot be described comprehensively by simple models. It is therefore extremely challenging to identify the relevant parameters that predominantly control flow phenomena on different size scales, since these may occur on any scale between the nano scale (e.g. superplasticizer adsorption) and macro scale (e.g. grading of the aggregates). The present study discusses fundamental mechanisms at the interface between particle or hydrate surfaces and the fluid phase at a very early stage of concrete formation, and links these effects to macroscopic flow phenomena. Methods are discussed that appear promising interdisciplinary tools for enhancement of the understanding of the relevant interactions that are responsible for the macroscopic flow of flowable concrete.
Chemical admixtures like superplasticisers or stabilising agents are of ever increasing importance for modern concrete technology. They liberate the workability of concrete from its dependency on water content, and thus, open the gate towards innovative and future oriented concrete technologies such as selfcompacting concrete. Meanwhile admixtures have become common practice in concrete technology, but the understanding of these highly complex polymers in the entire concrete system lags far behind their application. Due to its complex time-dependent, multi-phase and multi-scale behaviour, flowable concrete systems are highly complicated and cannot be described comprehensively by simple models. It is therefore extremely challenging to identify the relevant parameters that predominantly control flow phenomena on different size scales, since these may occur on any scale between the nano scale (e.g. superplasticizer adsorption) and macro scale (e.g. grading of the aggregates). The present study discusses fundamental mechanisms at the interface between particle or hydrate surfaces and the fluid phase at a very early stage of concrete formation, and links these effects to macroscopic flow phenomena. Methods are discussed that appear promising interdisciplinary tools for enhancement of the understanding of the relevant interactions that are responsible for the macroscopic flow of flowable concrete.
This report is based on a three-year experience as coordinator of the ACP-EU funded SPIN project. The project involved eight African and three European partners. Practical and unforeseeable problems are addressed that occurred during the project implementation and ways how they were successfully solved are reported. The major problems in many African institutions were administrations that are not used to work in multi-national consortia and a lack of institutional support for the African researchers. In Europe a misjudgement of the African boundary conditions as well as inflexible administrations caused problems. Finally the funding scheme did not always allow to easily overcome the high number of unexpected practical problems. A major deficit identified during the project was a general trend in Africa to underestimate the role of research for the development of the continent. Most universities focus on teaching applied sciences, which is without doubt important to cover the market need for qualified staff in the rapidly growing African industries. However, this makes it unattractive for highly qualified performers to conduct research on the continent. Furthermore this leads to the situation that the curricula can only contain second hand knowledge. In order to attract international high level researchers, it is suggested to install multi-national regional excellence research centres that only promote PhD and post-doc research on a level that can cope with highest international excellence. High level research is often perceived as not capable of focusing on immediate actual problems that many African economies have to cope with.. However, it is considered to be very sustainable in terms of autonomy and mastering future challenges.
African cement infrastructure is quite complex. Apart from Northern Africa and South Africa in particular, cement plants are scarce resulting in highly unstable cement pricing. Clinker and cement are imported from overseas, e.g. from Portugal, Turkey, Pakistan, Indonesia, and China. Imports are typically determined by the lowest price, and as a result the countries of origin of products vary regularly yielding large scatter of properties. Quality control and a good quality infrastructure are thus of utmost importance for the safety of the populace, an issue, which is actually often neglected. With funding of the German Metrology Institute (PTB) and support of the SPIN project, a proficiency testing scheme for cement testing according to EN 196 was set up for African laboratories. Proficiency testing schemes, also called round robins, are inter-laboratory performance comparisons allowing participants to evaluate themselves against pre-established criteria. They are a powerful tool to help laboratories improve their performance as well as demonstrate their competences to accreditation bodies or customers. 26 laboratories from 20 nations, 18 of which from Africa, participated. The BAM Federal Institute for Materials Research and Testing acted as coordinator and provider of the scheme. The aim of the round robin was to interpret the submitted data further beyond the pure statistic analyses. The data provided a positive picture of the performance of the participants in general, but it also exhibited a number of technical fields that need improvement. The paper provides the general results of the scheme and analyses identified strengths and weak points based on the submitted and non submitted data as well as on discrepancies from the EN 196 procedures during measurements. The application of EN standards for material testing is critically discussed and since quality infrastructure is also always an issue between industrial and political stakeholders, suggestions for the mitigation of the identified shared problems are given.