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Ultrasonic reconstruction by the synthetic aperture focusing technique (SAFT) has a great potential to image concrete elements and detect embedded objects. Its algorithm focuses ultrasonic signals received at many aperture points by coherent superposition, yielding a high-resolution image of the region of interest. Using this approach, several problems caused by the strongly inhomogeneous structure of concrete are diminished, where scattering of transmitted pulses leads to disturbing phenomena such as attenuation and structural noise. This contribution is intended to review the work of the writers on the application of SAFT reconstruction to concrete testing. First, consequences of scattering of ultrasonic waves in concrete are qualitatively explained. Then the use of SAFT is discussed in comparison to traditional A-scan and B-scan techniques. Different reconstruction algorithms and implementations are presented for one-, two-, and three-dimensional SAFT. Pulse-echo measurement systems are described, which are able to acquire large sets of data on linear and planar apertures employing single transducer, transducer array, and scanning laser Doppler vibrometer arrangements. To illustrate the application of the SAFT techniques, examples from laboratory and field experiments are described comprising imaging of back walls, tendon ducts containing faults, layers, and reinforcement in concrete elements.
This paper presents the progress of successful location of grouting faults in tendon ducts with ultrasonic imaging. The examples were obtained in the research group FOR 384 funded by DFG (German Research Foundation). The co-operation of experimental research and modeling allowed imaging and identification of grouted and ungrouted areas of tendon ducts (including strands) in a large test specimen (40 m²). In addition to the criteria for indicating grouting faults in post-tensioned ducts known until now the phase evaluation of reflected ultrasonic pulses is described. Experiments and modeling of wave propagation are presented for reflections at metal plates in concrete (thickness range 0.5 mm to 40 mm) and for tendon ducts including strands.
The main part of the progress was achieved by automated measurements using dry contact transducers, 3D-SAFT reconstruction including phase evaluation and modeling considering wave propagation for typical elastic parameters and exact experimental site conditions. The results for shear waves as well as for pressure waves are compared in the frequency range from 50 kHz to 120 kHz.
Zusammenfassung
Durch die Entwicklung verschiedener Longitudinal- und Transversalwellenprüfköpfe, der variierenden Prüfkopfanordnung und -anzahl in Arrays sowie der verwendeten Erregerfrequenzen stehen derzeit mehrere Ultraschall-Verfahren für Untersuchungen an Betonbauteilen im Echobetrieb zur Verfügung. Darüber hinaus können verschiedene Verfahren für die Auswertung der Messergebnisse, u. a. SAFT-Rekonstruktionsberech-nungen (Synthetic Aperture Focusing Technique), genutzt werden.
Um die Leistungsfähigkeit der Verfahren spezifizieren und auch vergleichen zu können, sind geeignete Kenngrößen erforderlich.
Zu diesem Zweck wurden vorerst drei Kenngröße - das Signal/Rausch-Verhältnis s, die Laterale Auflösung D x und die Gleichmäßigkeit der Abbildung g - definiert und auf Untersuchungsergebnisse zu einem bekannten Prüfobjekt angewendet. Dabei handelt es sich um eine Bohrung in einem Betontestkörper aus Normalbeton B 35, die parallel zur Messfläche eingebracht wurde.
In diesem Beitrag werden die Definitionen und die am Beispiel der Bohrung ermittelten Kenngrößen vorgestellt. Es soll gezeigt werden, dass anhand der vorgestellten Definitionen die Kenngrößen für jedes Verfahren prinzipiell ermittelt werden können. Eine Beurteilung der Werte kann derzeit noch nicht erfolgen. Dazu müssen sich Untersuchungen an weiteren bekannten Objekten anschließen, u. a. auch an gezielt konzipierten Testkörpern, an denen die Einflüsse ausgewählter Objekteigenschaften auf die verfahrensabhängigen Kenngrößen untersucht werden sollen.
The process of ensuring reliability of NDT applications contains various aspects, such as determining the performance and probability of success, the uncertainty in measurement, the provision of clear and functional procedures and ensuring the correct application accordingly. Test specimens have become powerful elements in supporting many of these aspects. Within the committee for NDT in Civil Engineering (NDT-CE) of the German Society for Nondestructive Testing (DGZfP), the subcommittee on Quality Assurance (UA-QS) therefore addresses the design and the integration of test specimens in the quality assurance process. Depending on the specific purpose, the requirements on test specimens can vary significantly based on the defined simulated scenario. The most prominent purposes of test specimens might be seen in providing references for inspection systems in regard to function control, calibration and validation. Further aspects can be parametric studies, basic investigation of physical principles related to NDT or a simplified and therefore comprehensive demonstration of inspection concepts (e.g. for teaching purposes). The specific purpose of a test specimen dictates the requirements regarding its conception, including the exact design, the material or the fabrication accuracy and the conditioning. In the development of a general guideline by the UA-QS for application-specific procedures and their validation, the use of test specimens is addressed and specific concepts for the design of test specimens are made. This includes the analysis of the measurement process regarding any given application, deriving an adequate calibration approach for it and designing test specimens (calibration specimens) accordingly. Furthermore, it includes the validation of the procedure taking into account all conditions related to the specific application in the field. The validation requires a statistically sufficient number of trials. Thorough evaluation of each trial can only be established if the ground-truth is known. Therefore, test specimens providing a realistic but controlled simulation of the inspection problem are valuable and indispensable elements in the validation process. The requirement of being fully realistic will often not be possible to fulfill due to practical restrictions. Any aspect that cannot be included in the simulation realistically needs to be simulated conservatively. This again, requires a sufficient understanding of the inspection principle and technique to ensure conservativeness. Among other quality-assurance-related aspects, the UA-QS establishes concepts and guidelines regarding sound and efficient approaches for the specific purposes of test specimens. This subcommittee brings together representatives of different Groups along the entire value chain of NDT-CE, including researchers, practitioners, manufacturers and clients. They all work together in establishing a common understanding and level of quality assurance in the industry.
Stahlbetontragwerke sind eine wichtige Konstruktionsweise im Bauwesen und ein wachsendes Anwendungsfeld für die Zerstörungsfreie Prüfung (ZfP).
Zur Sicherung der Tragsicherheit, strukturellen Integrität, Bestimmung von Geometrien und zur Detektion konstruktiver Elemente wie z.B. Bewehrung, Verankerungen und Spannkanälen besitzen zerstörungsfreie Prüfverfahren in diesem Bereich inzwischen große Relevanz. Durch den bislang erreichten Fortschritt in der Forschung und Entwicklung haben moderne akustische und elektromagnetische Verfahren eine beachtliche Leistungsfähigkeit erreicht. Von Geräteherstellern sind diese in kommerziellen Produktserien umgesetzt worden und finden eine zunehmend breite Anwendung in der Praxis. In einigen anderen Anwendungsgebieten, in denen die ZfP bereits fester Bestandteil von Überwachungen ist, wie z.B. im Maschinenbau und insbesondere in der Kerntechnik und der Luftfahrt, existieren umfangreiche Qualitätssicherungssysteme für die konforme Anwendung und zuverlässige Einbeziehung der ZfP. Dem relativ jungen Entwicklungsstadium moderner ZfP für Stahlbetonbauteile entsprechend müssen solche Konzepte im Bauwesen erst noch entwickelt bzw. implementiert werden.
Dementsprechend hat sich der Unterausschuss Qualitätssicherung (UA- S) des Fachausschusses ZfP im Bauwesen (ZfPBau) die Definition und Verbesserung der Qualität von ZfP-Anwendungen sowie insbesondere die verfahrensunabhängige Standardisierung von Prüfprozeduren und statistische Absicherung der Prüfergebnisse zum Ziel gemacht.
Die aktuellen Arbeitsfelder beinhalten die Entwicklung praxisgerechter Konzepte für Prüfprozeduren und deren Erprobung in einem Ringversuch sowie die Konzeption von Testkörpern hinsichtlich unterschiedlicher Aspekte wie Parameterstudien, Validierung, Kalibrierung und Simulation. Dabei werden Ansätze anderer Branchen durchaus einbezogen, die Anpassung an die spezifischen Bedürfnisse und Gegebenheiten des Bauwesens wird jedoch als wesentlich angesehen und stellt somit eine wichtige Vorgabe dar.
Da die Tätigkeiten nicht auf einzelne Verfahren begrenzt sind, müssen generelle Vorgehensweisen entwickelt werden, die sich auf die jeweiligen Verfahren konkretisieren lassen. Der Vortrag gibt hierzu erste Einblicke in die Arbeit des Ausschusses.
Ultrasonic investigation is an established non-destructive testing method for detection of defects and material characterisation. In the last years scanning ultrasonic echo methods were developed especially for the application in civil engineering.
The different scanning ultrasonic echo methods are modified with respect to the type of the transducer applied, the number and the arrangement of transducers and the frequency used. Also different algorithms are used to analyse the measured data, for instance SAFT (Synthetic Aperture Focusing Technique) reconstruction. The results are typically presented as B- and C-scans, obtained from raw data or the SAFT reconstructed data.
Since 2001 several German research institutes co-operate within the scope of the research initiative Non-destructive Evaluation of Concrete Structures Using Acoustic and Electromagnetic Echo-Methods (FOR 384) supported by the Deutsche Forschungsgemeinschaft (DFG). One of the tasks is to investigate these ultrasonic echo methods for special applications like the detection of cavities in concrete structures or faults in tendon ducts.
Concrete test specimens with intentional faults have been manufactured and investigated. Parameters were defined to assess the results more objectively. Currently three parameters -signal/noise-ratio, lateral edge resolution and uniformity- are considered. For the first time results of different working groups on the same imaged objects are compared quantitatively. It should help to get more knowledge about the ultrasonic inspection of typical faults in civil engineering structures.
The field of non-destructive testing of civil structures (NDT-CE) has been continuously growing. Due to the complexity and diversity of civil constructions as well as the heterogeneity of concrete, specific standards or guidelines for the application of modern NDT-CE are still missing. The development of individual solutions is the current approach, which is just as challenging as it is common for NDT-CE.
With the increasing development and commercialization of NDT-CE technology, the group of practitioners is growing. To ensure a good level of quality in the industry, it appears necessary to establish adequate means.
Naturally, the performance of NDT-CE methods regarding a specific application is strongly dependent on choosing the most suitable inspection technique and applying it correctly, generally referred to as the inspection procedure in the field of NDT. There are well-defined guidelines regarding procedure documentation and handling in many fields of NDT (e.g. nuclear, aerospace or automotive) according to the high importance of procedures in assuring a successful and reliable application. For a long time, this has not always been the case with NDT-CE, which is still considered a unique discipline of NDT. Part of the reason for that might be the young development state of NDTCE, the heterogeneity of building materials like concrete, timber or masonry as a material and the diversity of civil structures. In consequence, NDT-CE procedure development is considered challenging.
Among other aspects, addressed in the subcommittee on Quality Assurance (UA-QS) within the committee for NDT-CE of the German Society for Nondestructive Testing (DGZfP), part of its work aims at establishing an adequate basis for NDT-CE procedure development. While some of the highly developed approaches from other industries are taken into consideration, they need to be analyzed regarding their suitability for NDT-CE and adapted accordingly. For a procedure to be as defined as possible, it needs to contain sufficient information, such as the scope and limitations regarding material, geometry and condition of the test object, inspection parameters, calibration, data acquisition, analysis criteria as well as requirements regarding the inspection personnel.
For a successful implementation in the field, it is important to define the specific procedure as precisely as possible. Despite the necessity of a great amount of information to be included, the procedure needs to be suitable for efficient field application.
The UA-QS is developing a guideline for NDT-CE procedures suitable for application in this field of NDT to ensure correct and reproducible application. To demonstrate and evaluate this concept, specific examples of procedures are also produced. In particular, the UA-QS has developed a procedure for the detection and positioning of tendon ducts using Ground Penetrating Radar (GPR). This procedure is tested regarding the practical applicability in a roundrobin on a defined type of reference test block.