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Measurements on the vehicle-track interaction and the excitation of railway-induced ground vibration
(2017)
Two railway measurement campaigns have been performed in Germany and Switzerland which yield insight in the vehicle-track-soil interaction. The campaign in Germany has included simultaneous measurement of vehicle, track, and soil vibrations during train runs with 16, 25, 40, 63, 80, 100, 125, 140, 160 km/h, and impulse measurements of the passenger car, three track sections and the soil. Two ballast tracks, one on the soil surface and one on a concrete bridge, have been investigated as well as a slab track in a tunnel. Ten different sites in Switzerland have been measured for soil properties and train-induced ground vibrations, which allow to determine the excitation forces of the railway traffic. New axle-box measurements at some of the Swiss sites have been analysed to get further experimental evidence. All these measurements have been evaluated to characterize the excitation processes. Relations between vehicle vibration and ground vibration can be observed. The vehicle vibrations, namely the accelerations of the wheelsets, yield the dynamic forces due to the passage over the irregularities of the vehicle and the track. The ground vibrations are correlated to these dynamic forces to a certain extent. Some mid-frequency ground vibration amplitudes, however, are higher than expected from the dynamic excitation forces. The experimental observations can be explained by an irregular response to the passage of the static loads, that means the passage of the static loads over an irregular ballast or soil. This correct understanding of the excitation processes is important for the prediction as well as for the mitigation of railway induced ground vibrations.
Measured train passages and hammer impacts in combination with track-soil calculation have been successfully used for the detection of damaged slab tracks. This approach is now extended to intact slab and ballast tracks. The vibrations of many tracks have been measured at several levels from rail, sleeper, track plate, base plate, base layer to the subsoil by velocity or acceleration sensors. The time histories have to be integrated once or twice to get the displacements. The displacement signals include an arbitrary time-dependent shift which must be eliminated or respected in the interpretation. On the other hand, the calculation of slab and ballast tracks have been done in frequency-wavenumber domain. The displacements along the track and the frequency-dependent compliance transfer functions can be calculated. The latter can be compared with the results of the hammer impacts on the track. The deformation of the track can be transformed to time histories for a whole train and compared to the measured train passages. Many slab (and ballast) tracks have been measured at different sites. The displacements of the tracks are presented, and the following parameters have been analysed in the measurement results: slab track vs. ballast track, different types of slab tracks, damaged slab tracks, different trains, switches at different measuring points, an elastic layer, the mortar layer, different soils at different places. The soil should have the dominant influence on the track-plate displacements. Slab and ballast track yield also big differences in maximum displacement and width of deformation. Some of the preceding aspects will be analysed in comparison of measurement and theory.
Measured train passages and hammer impacts in combination with track-soil calculation have been successfully used for the detection of damaged slab tracks. This approach is now extended to intact slab and ballast tracks. The vibrations of many tracks have been measured at several levels from rail, sleeper, track plate, base plate, base layer to the subsoil by velocity or acceleration sensors. The time histories have to be integrated once or twice to get the displacements. The displacement signals include an arbitrary time-dependent shift which must be eliminated or respected in the interpretation. On the other hand, the calculation of slab and ballast tracks have been done in frequency-wavenumber domain. The displacements along the track and the frequency-dependent compliance transfer functions can be calculated. The latter can be compared with the results of the hammer impacts on the track. The deformation of the track can be transformed to time histories for a whole train and compared to the measured train passages. Many slab (and ballast) tracks have been measured at different sites. The displacements of the tracks are presented, and the following parameters have been analysed in the measurement results: slab track vs. ballast track, different types of slab tracks, damaged slab tracks, different trains, switches at different measuring points, an elastic layer, the mortar layer, different soils at different places. The soil should have the dominant influence on the track-plate displacements. Slab and ballast track yield also big differences in maximum displacement and width of deformation. Some of the preceding aspects will be analysed in comparison of measurement and theory.
Vibration measurements have many causes and many technical and natural sources. Problems can sometimes be solved by short-term measurements, but in many cases, a long-term measurement is necessary. In long-term measurements of days, weeks, months and even years, it is easy to collect a huge quantity of raw data, but at the end, the post-processing of these data can be exhausting (for example one-year vibration data of a wind energy tower). A software has been developed which con-sists of measuring and evaluation routines where the measuring routines can operate different meas-uring systems and different measuring cards. The main advantage of this software is the fact that the interesting evaluations can be integrated in the measuring process so that the characteristics of the vibration can be extracted without storing all the raw data. Only important time segments are stored, for example train passages. The overall concept of the software and the main evaluation routines will be described in some details. Examples of our measurement experience will illustrate the capabilities of the software. 1) Surveying construction work in nearby sensitive buildings (for example an old wind tunnel), including a stable alarm system and meaningful vibration limits. 2) Prediction of train-induced vibration for a planned building to prevent annoyance and to improve the building design. 3) Modal analysis and long term measurements of several single- or multi-span, concrete or steel bridges 4) Modal and wave analysis of coupled floors in a historical building (“Neues Palais” at Potsdam). 5) Soil properties of various measurement sites (different routines to evaluate the dispersion). Moreover, from many projects, amplitudes, frequencies, and attenuation laws have been collected and analysed for the different sources such as vibratory or impact pile driving and ground compaction, demolition work with different machines, blasting in quarries and in tunnel works, bomb and mine clearing.
At the Bundesanstalt für Materialforschung und -prüfung (BAM) full scale specimens for nuclear transport and storage containers (casks) are tested for their structural integrity in a series of drop tests on the Test Site Technical Safety in Horstwalde, 50 km south of Berlin. These drop tests cause a major stress not only on the casks, but also on the steel tower structure of the test facility, itself. The load pattern makes the structure very interesting for detailed investigation. The focus of the monitoring lies on the bolted joints of the flange connections that are a typical connection for cylindrical elements if welding is technical or economical unfavorable. The definition of the monitoring takes was done by investigating the existing documents and inspection results accompanied by building an initial digital representation of the structure, consisting of two finite element (FE) models and a geometrical 3D point cloud representation. As a first step the structures behavior during static and dynamic loading was analyzed using measurement data and an updated numerical FE Model. The idea behind is to use models for a digital planning and operation/evaluation of the structural health monitoring. A static FE simulation and a dynamic FE simulation are generated, to investigate how the structure behaves under the load conditions.
This paper describes the experimental calibration of an existing Wiegmann–Polonceau roof truss based on modal parameters. Dynamic tests allowed the determination of the natural frequencies and mode shapes of the global truss and of individual truss members. The global and local modal configurations as well as coupled vibration of truss members are discussed. In addition, as truss members are axially loaded, the effect of stress stiffening on the modal parameters is considered. Moreover, several finite element models with different modelling assumptions for the details of the connections and member geometrical characteristics such as gusset plates and turnbuckles were developed. A suitable numerical model was chosen to represent the truss structural behavior. This paper focuses on the local measurement and analysis strategies applied to single truss members. The possibility of using a local analysis method, namely methods that consider individual members as part of a structure, is demonstrated to assess the behavior of the global truss structure. The comparison of the results after calibration reveals a very good correlation between the experimentally identified and numerically estimated modal parameters of the historic truss.
This paper proposes a novel method to estimate the lateral displacement of high-rise structures under wind loads. The coefficient β(x) is firstly derived, reflecting the relation between the structural lateral dynamic displacement and the inclination angle at the height x of a structure. If the angle is small, it is the ratio between the structural fundamental mode shape and its first-order derivative without influence of external loads. Several dynamic experiments of structures are performed based on a laser remote sensing vibrometer and an inclinometer, which shows that the fundamental mode is dominated in the structural displacement response under different types of excitations. Once the coefficient β(x) is curve-fitted by measuring both the structural lateral dynamic displacement and the inclination angle synchronously, the real-time structural lateral displacement under operational conditions is estimated by multiplying the coefficient β(x) with the inclination angle. The advantage of the proposed method is that the coefficient β(x) can be identified by lateral dynamic displacement measured in high resolution by the remote sensing vibrometer, which is useful to reconstruct the displacement accurately by the inclination angle under operational conditions
The dynamic behaviour of slab and ballast tracks has been investigated by measurements and calculations. Hammer impacts and train passages have been analysed. Measurements have been performed by geophones (velocity transducers) which have been time-integrated to displacements. The calculations are done in frequency-wavenumber domain for multi-beam-on-continuous soil models. The characteristics of the different tracks and track elements have been established in theory and experiment. The frequency-dependent compliances (displacement transfer functions) show clear rail-on-rail-pad resonances or highly damped track-soil resonances. Compared to the rail and sleeper, the track plate has much lower amplitudes. The slab track has usually the highest rail amplitudes due to soft rail pads. The train passage yields track displacements which are a superposition of the axle loads from the two neighbouring axles of a bogie and from the two bogies of two neighbouring carriages. This global behaviour is characteristic for the track plate of the slab track whereas the rails of the slab and the ballast track behave more local with only one bogie of influence. The measurements agree very well with the theory of the continuous soil in case of the six measured slab tracks and acceptably well for the six measured ballast tracks. The measurements allow to find appropriate model parameters and to check the models, for example the Winkler model of the soil has been found less appropriate as it reacts more locally.
The Federal Institute of Material Research and Testing (BAM) has collected some experience with the testing of damaged, repaired and newly constructed railway tracks. The experimental methods are hammer testing of the track at different positions, hammer testing of the soil, measurement of train passages, and in all cases, measurements with geophones at different positions. The measured signals are evaluated for wave velocities (dispersion of the soil or the track-soil system), for transfer functions (transfer admittances of the soil, compliances of the track in amplitude and phase), and one-third octave band spectra of the track response to hammer and train excitation. These methods are applied at different stages of the track construction. Before track construction, wave velocities and transfer functions of the sub-soil can indicate problems with soft soils. After track construction, a check of the acceptable state of the track can be done by comparison of many excitation positions and track sites. After a track damage (a lose sleeper or a lose plate of a slab track) and after its repair, the sensitivity of the different measurement quantities to different track errors and the achieved improvement of the repair can be determined. The contribution shows examples of all these track situations.
The Federal Institute of Material Research and Testing (BAM) has collected some experience with the testing of damaged, repaired and newly constructed railway tracks. The experimental methods are hammer testing of the track at different positions, hammer testing of the soil, measurement of train passages, and in all cases, measurements with geophones at different positions. The measured signals are evaluated for wave velocities (dispersion of the soil or the track-soil system), for transfer functions (transfer admittances of the soil, compliances of the track in amplitude and phase), and one-third octave band spectra of the track response to hammer and train excitation. These methods are applied at different stages of the track construction. Before track construction, wave velocities and transfer functions of the sub-soil can indicate problems with soft soils. After track construction, a check of the acceptable state of the track can be done by comparison of many excitation positions and track sites. After a track damage (a lose sleeper or a lose plate of a slab track) and after its repair, the sensitivity of the different measurement quantities to different track errors and the achieved improvement of the repair can be determined. The contribution shows examples of all these track situations
In the context of national innovative project IMO-WIND, an integrated long term monitoring System was installed on a prototype of an offshore wind turbine System of 5 megawatt dass. The Federal Institute for Materials Research and Testing (BAM) was responsible for development of the SHM System. It consists of a signal acquisition System and a Signal processing and management System.
The signal acquisition System is composed of 14 acceleration sensors, 110 strain gauges and 4 inclination sensors, installed at the tripod foundation and the tower. It began to work in August 2007. In order to investigate the structural dynamic properties, extract efficient damage index and manage huge amounts of Vibration Signals and analysis results, an automated signal processing and management Software System is developed in LabVIEW® environment. It includes functions such as automated Operational Modal Analysis (OMA) on the basis of Stochastic Subspace Identification (SSI) method and poly-reference Least-Squares Complex Frequency Domain (p-LSCF) approach, investigation of environmental/operational effects on structural dynamic properties under operational conditions, features extraction using Principal Component Regression (PCR) and Multiple Linear Regression (MLR) as well as data/result management and visualization.
Besides, this paper also presents variations of structural modal parameters of a wind turbine system under complex environmental/operational conditions. Comparison of modal parameters automatically extracted by SSI method and poly-reference p-LSCF approach indicates that the latter method provides more stable modal identification results ffom the viewpoint of long term OMA. Subsequently, the influences of temperature, wind velocity, rotation speed and nacelle direction on modal parameters are generally discussed. Finally, variations of indentified modal parameters during two years are presented.
To ensure a high operational reliability of future generations of offshore wind conversion systems (OWEC) with economically acceptable repair and maintenance efforts, comprehensive diagnosis and supervision concepts are required. Automatic monitoring systems will be an essential part of such concepts. Because of the fact, that during operation there will be static and dynamic interaction between the components 'structure', 'machinery' and 'blades' it is necessary to develop the monitoring techniques in an overall concept. These monitoring systems are supposed to be applied for the design and testing as well as for the operation and maintenance phases. The used methods are focused on the design requirements for the structure, which are stated in the respective standards and certification guidelines. For the validation of the design, methods are specified which would be also applicable for SHM in the operating condition, e.g. for the evaluation of the structural conditon possibly after the occurrence of damages or changes. The further task consists in the realization of condition monitoring for all components, aiming at early damage detection and the observation of the damage development and its evaluation. Here the task consists of determining with assessment procedures the optimum time for maintenance actions to be carried out.