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Structural health monitoring of wind turbine blades by strain measurement and vibration analysis
(2011)
Wind turbine blades have to withstand a high number of load cycles in mostly hard weather conditions over 20 years. In a research project BAM and several partners have designed, evaluated and tested a condition monitoring system for all parts of a wind turbine. At a rotorblade with a length of 58 m fibre bragg grating sensors were applied for in-service strain measurement. Additionally a complex test rig was designed to enable real biaxial loading conditions at a representative test rotor blade to simulate the mechanical loading conditions in the lab. In this test blade with a length of 8 m also fibre bragg grating sensors were implemented to determine their influences for the structure and the condition monitoring system. Vibration measurements were carried out at different test phases. The results were compared with finite element strain and modal analysis.
Prototypes of wind turbines of the megawatt dass are to be built and tested until 2008 within a German offshore wind energy test field in the North Sea (ALPHA VENTUS). To ensure a high operational reliability of offshore wind turbines with economically acceptable repair and maintenance efforts, comprehensive diagnosis and supervision concepts are required. Automatic monitoring Systems will be an essential part of such concepts. Because of the fact, that during Operation there will be static and dynamic interaction between the components ‘structure’, ‘machinery’ and ‘blades’ it is necessary to develop the monitoring techniques in an overall concept. These monitoring Systems are supposed to be applied for the design and testing as well as for the Operation and maintenance phases. In the paper the developed approaches for the measurement of actions and the condition monitoring of all components of an offshore wind energy plant will be shown.
The attenuation of technically induced surface waves is studied theoretically and experimentally. In this paper, nineteen measurements of ground vibrations induced by eight different technical sources including road and rail traffic, vibratory and impulsive construction work or pile driving, explosions, hammer impulses and mass drops are described, and it is shown that the technically induced ground vibrations exhibit a power-law attenuation ν ~ r -q where the exponents q are in the range of 0.5 to 2.0 and depend on the source types. Comparisons performed demonstrate that the measured exponents are considerably higher than theoretically expected. Some potential effects on ground vibration attenuation are theoretically analyzed. The most important effect is due to the material or scattering damping. Each frequency component is attenuated exponentially as exp(-kr), but for a broad-band excitation, the sum of the exponential laws also yields a power law but with a high exponent. Additional effects are discussed, for example the dispersion of the Rayleigh wave due to soil layering, which yields an additional exponent of 0.5 in cases of impulsive loading.
This paper proposes a novel method to estimate the lateral displacement of high-rise structures under wind loads. The coefficient β(x) is firstly derived, reflecting the relation between the structural lateral dynamic displacement and the inclination angle at the height x of a structure. If the angle is small, it is the ratio between the structural fundamental mode shape and its first-order derivative without influence of external loads. Several dynamic experiments of structures are performed based on a laser remote sensing vibrometer and an inclinometer, which shows that the fundamental mode is dominated in the structural displacement response under different types of excitations. Once the coefficient β(x) is curve-fitted by measuring both the structural lateral dynamic displacement and the inclination angle synchronously, the real-time structural lateral displacement under operational conditions is estimated by multiplying the coefficient β(x) with the inclination angle. The advantage of the proposed method is that the coefficient β(x) can be identified by lateral dynamic displacement measured in high resolution by the remote sensing vibrometer, which is useful to reconstruct the displacement accurately by the inclination angle under operational conditions
A prototype of wind turbines in 5 megawatt dass was built and tested at the first German offshore wind energy test fteld in the North Sea. In order to investigate dynamic behaviors under a complex state of loads, a continuous dynamic monitoring System was implemented by Federal Institute for Material Research and Testing (BAM). It recorded structural responses and environmental/operational variables from November 2007 to October 2009.
This paper presents significant resonance phenomenon due to the interaction in the tower-nacelle System under operational conditions. Modal parameters are automatically estimated by the poly reference Least Square Complex Frequency domain (p-LSCF) method. Campbell plot demonstrates that a three-blade passage frequency and its multiples f3n match with the natural frequencies of the wind turbine System in several modal Orders. The damping estimates decrease and the Vibration amplitude increase significantly. A control System is necessary to minimize the excessive vibrations.
This paper presents the development of a continuous dynamic monitoring System and its applications to different structures, with the purpose of understanding structural real behaviours under operational conditions and detecting early structural modifications. The first part of paper introduces a complete continuous dynamic System, consists of signal acquisition and communication, automated signal processing and management, investigation of the interaction between structures and its environmental/operational conditions, feature extraction and detection of structural modification.
The rest of paper describes the applications of continuous dynamic monitoring System to different structures such as a wind turbine System and a highway bridge.
In the context of national innovative project IMO-WIND, an integrated long term monitoring System was installed on a prototype of an offshore wind turbine System of 5 megawatt dass. The Federal Institute for Materials Research and Testing (BAM) was responsible for development of the SHM System. It consists of a signal acquisition System and a Signal processing and management System.
The signal acquisition System is composed of 14 acceleration sensors, 110 strain gauges and 4 inclination sensors, installed at the tripod foundation and the tower. It began to work in August 2007. In order to investigate the structural dynamic properties, extract efficient damage index and manage huge amounts of Vibration Signals and analysis results, an automated signal processing and management Software System is developed in LabVIEW® environment. It includes functions such as automated Operational Modal Analysis (OMA) on the basis of Stochastic Subspace Identification (SSI) method and poly-reference Least-Squares Complex Frequency Domain (p-LSCF) approach, investigation of environmental/operational effects on structural dynamic properties under operational conditions, features extraction using Principal Component Regression (PCR) and Multiple Linear Regression (MLR) as well as data/result management and visualization.
Besides, this paper also presents variations of structural modal parameters of a wind turbine system under complex environmental/operational conditions. Comparison of modal parameters automatically extracted by SSI method and poly-reference p-LSCF approach indicates that the latter method provides more stable modal identification results ffom the viewpoint of long term OMA. Subsequently, the influences of temperature, wind velocity, rotation speed and nacelle direction on modal parameters are generally discussed. Finally, variations of indentified modal parameters during two years are presented.
This paper presents the continuous dynamic measurements of an aging prestressed box-beam bridge during the period from 2000 to 2013, which consists of dynamic properties and environmental/operational factors, as well as the Variation of the extracted health features after removing the environmental/operational effects. Firstly, the variations of frequency estimates, temperatures and traffic loads from 2000 to 2013 are described. Subsequently, correlation analysis between them indicates the nonlinear influences of the temperature on the frequency estimates. The Multiple Linear Regression (MLR) method is used to remove the environmental/operational effects and the health index is proposed by performing the Novelty Detection analysis of the residual errors. Finally, the variations of the health index may indicate clear structural modifications that can be also characterized by the long term monitoring of the dynamic strain in the prestressed cable.
A variety of isolation measures exists to reduce the vibration in the neighbourhood of railway lines. They can be roughly classified as elastic or stiffening systems. There are the following elastic elements, rail pads or resilient fixation systems between rail and sleeper, under sleeper pads or sleeper shoes under the sleepers, and ballast mats under the ballast. Stiffening systems (plates) are used as slab tracks, floating slab tracks, or mass-spring systems. In the EU project “Railway induced vibration abatement solutions (RIVAS)”, elastic under sleeper pads have been investigated. The dynamic behaviour of the track and the surrounding soil has been calculated by the combined finite-element boundary-element method in a systematic parameter study. It has been shown that the mitigation effect can be improved by soft under sleeper pads or by heavy sleepers. Consequently, such track elements (soft under sleeper pads and heavy sleepers) have been thoroughly investigated in laboratory tests to establish the static and dynamic parameters as well as their serviceability. Finally, field tests at and near railway tracks with and without under sleeper pads have been performed. To determine the reduction effect of the isolated track, the ground vibrations excited by trains or artificial sources have been measured. The soil properties at the different sites have also been measured so that the comparison of the isolated and un-isolated track can take into account possible differences of the soil parameters. The contribution shows how the different (numerical, laboratory and field) methods and results can be combined to achieve an improved mitigation solution with soft under sleeper pads and heavy sleepers for ballasted and slab tracks.
To ensure a high operational reliability of future generations of offshore wind conversion systems (OWEC) with economically acceptable repair and maintenance efforts, comprehensive diagnosis and supervision concepts are required. Automatic monitoring systems will be an essential part of such concepts. Because of the fact, that during operation there will be static and dynamic interaction between the components 'structure', 'machinery' and 'blades' it is necessary to develop the monitoring techniques in an overall concept. These monitoring systems are supposed to be applied for the design and testing as well as for the operation and maintenance phases. The used methods are focused on the design requirements for the structure, which are stated in the respective standards and certification guidelines. For the validation of the design, methods are specified which would be also applicable for SHM in the operating condition, e.g. for the evaluation of the structural conditon possibly after the occurrence of damages or changes. The further task consists in the realization of condition monitoring for all components, aiming at early damage detection and the observation of the damage development and its evaluation. Here the task consists of determining with assessment procedures the optimum time for maintenance actions to be carried out.
The concept and technical details of the implementation of the developed integrated monitoring system within the IMO-WIND project are presented. The tasks of the components of the system and its requirements are described. Selected results from the continuous monitoring during operation of the plant M5000_2 regarding the task design verification and dynamic structural analysis are given.
To ensure a high operational reliability of offshore wind turbines (OWEC) with economically acceptable repair and maintenance efforts, comprehensive diagnosis and supervision concepts are required. Automatic monitoring Systems will be an essential part of such concepts. Because of the fact, that during Operation there will be static and dynamic interaction between the components ‘structure’, ‘machinery’ and ‘blades’ it is necessary to develop the monitoring techniques in an overall concept. These monitoring Systems are supposed to be applied for the design and testing as well as for the Operation and maintenance phases. The knowledge of the dynamic behavior of wind turbines is important both for the design and for a safe Operation. The available monitoring data from a period of three years, allow first conclusions on the long-term Operation of such Systems in terms of quality requirements to the instrumentation to the structure and the rotor blades
Measurements comparing the damaged and the repaired status of the same track section at different times, or a damaged and an intact track section at the same time have been successfully performed and compared with the theoretical behavior of intact and damaged tracks.
The loose of contact between the sleeper and the plate, between the plate and the base layer, due to train passages and hammer impacts, have been investigated.
The damage detection and repair control have become important tasks for ballast and slab tracks. Measurements which compare the damaged and the repaired status of the same track section at different times, or which compare a damaged and an intact track section at the same time, have been successfully performed at some sites in Germany with slab tracks and ballast tracks and compared with the theoretical behaviour of intact and damaged tracks. The loss of contact between the sleeper and the plate, between the plate and the base layer, and some problems with soft or weakened soil have been analysed. The observed results, changes in the time histories of displacements and velocities due to train passages and in the transfer functions (compliances) due to hammer impacts, are encouraging that these measurements can be used to detect track damage. In addition, calculations with the combined finite-element boundary-element method have been used to confirm the conclusions about intact or damaged railway tracks.
BAM is one of the pioneers in Germany and Europe regarding the monitoring of civil structures.
BAM-Division 7.2 operates its monitoring systems with sophisticated components for data acquisition and data analysis, which can be flexibly adapt to the respective structure and measuring tasks.
The BAM monitoring systems have been operated on numerous bridges (steel, concrete, pre-stressed concrete and masonry), buildings, towers, masts, monuments, wind turbines and other structures.
In 1999, BAM established a national standard 'Automated continuous monitoring in civil engineering'. This has been internationalized within the framework of the EU research project SAMCO "F08b Guideline for Structural Health Monitoring".
BAM-Division 7.2 is interested in international cooperation with Chinese partners.
A survey of the phenomena and methods for floor vibrations is presented. Experimental results of floor vibrations are shown for many floors in six different buildings. The signals have been evaluated for waves and modes by simple procedures. General rules have been established between the material and the area of a specific floor, and its local eigenfrequency. The damping values of the floor vibrations have been found between D = 1 and 10 % where somewhat higher values have been measured for wooden floors, and a weak correlation with the eigenfrequency has been established. The velocities of bending waves propagating in a storey and the attenuation with distance in the building have been analysed. A considerable transfer of vibration from one room to far away parts of the building has been found in the studied buildings with concrete and wooden floors. An example building has been analysed for modes of coupled floor bays. The strong coupling of similar neighbouring floor bays would yield a wide band of global resonance frequencies. The measured wooden floor exhibits a weak coupling of the neighbouring floor bays and a narrower band of eigenfrequencies. A special method has been tested with the impulse measurements to estimate the coupled eigenmodes in presence of the high damping. From the ambient measurement, a low-frequency vibration mode has been detected which includes the vibration of the whole building and the soil. The coupling of floors to other floors and the whole building is an important phenomenon of structural dynamics which should be observed for the prediction of vibration due to internal and external sources.
Vibration-based structural health monitoring of a wind turbine system. Part I: Resonance phenomenon
(2015)
This paper is focused on a resonance phenomenon of a wind turbine system in 5 MW class, on the basis of dynamic signals acquired continuously from the tubular tower under normal operational conditions during two years.
Firstly, technique specifications of the wind turbine system are introduced and a finite element model is developed to characterize the structural dynamic properties. The following part describes the continuous dynamic monitoring system integrated with an automated operational modal analysis procedure using the poly-reference Least Squares Complex Frequency domain (p-LSCF) method. Subsequently, variations and mutual relationships of environmental/operational factors such as vibration amplitude, temperature, wind speed, rotation speed of blades, pitch angle and nacelle direction are also presented. Finally, significant resonance is observed due to the fundamental frequency of the tower matching with the harmonic frequency induced by the rotation of three blades. As the rotation speed of rotor approaches to 8 rpm, the vibration amplitude of the tower increases significantly and the corresponding damping value decreases. With the further rising wind velocity, the rotation speed of blades stops increasing and the input energy just contribute to accumulate the vibration amplitude of tower. Such observation indicates the Sommerfeld effect that aggravates the resonance phenomenon. A vibration control device is necessary to minimize the excessive structural responses.
A companion paper will further discuss the environmental/operational effects on dynamic properties of the wind turbine system under the operational conditions.
The second part of these companion papers mainly researches environmental/operational influences on structural dynamic properties under normal operational conditions during two years, in order to extract a statistical based damage-sensitive indicator for health monitoring of a wind turbine system.
The correlation analyses between experimental identified frequencies, damping values as well as mode shapes and environmental/operational factors such as rotation speed of blades, wind speed, pitch angle, temperature and nacelle direction are presented. It is observed that the frequency estimates are influenced by the nacelle position, the activation of rotor, the rotation speed of blades and the wind speed as well as the temperature. Regarding to the damping estimates, they are mainly associated with variation of the aerodynamic damping due to the increasing wind speed. Besides, the resonance phenomenon is also observed in higher modes. The harmonic frequencies due to blades passing by tower are found and the corresponding damping value decreases. Moreover, the mode shapes in some modes are strongly affected by the position of the nacelle.
Subsequently, two types of simulated damage including the reduction of stiffness in both the rotor blade and the tubular tower are successfully detected by applying the Principal Component Analysis (PCA) based methods to these temperature-sensitive frequency estimates. Comparison of change of the extracted health features indicates that they are more sensitive with the tower damage.
Ground vibrations due to different technical sources are analysed in theory and experiment for the dispersion of Rayleigh waves and the admittance spectra. Both tasks are theoretically based on the same concept: The admittance function in frequencywavenumber domain yields the dispersion as its maxima, and the admittance function in space domain is obtained by integrating it over the wavenumbers. On the experimental side, many signal processing methods have been applied to many sites and have been developed by the authors in the last 35 years, i.e., time-domain methods, including the cross-correlation method, and frequency-domain methods such as the spectral analysis of surface waves with two or multiple sensors, the wavenumber-transform method, and the spatial autocorrelation method. All methods are presented by their basic formula and by at least one example site. Different sensor arrays and deterministic and stochastic sources have been tested for the spatial autocorrelation method and the wavenumber-transform method at several sites. In addition, all frequency-domain methods are presented for a specific layered site comparing their quality. The evaluated dispersion curves are very similar, but a somewhat higher frequency range has been found for the fastest method, i.e., the multi-sensor spectral-analysis-of-surface-waves method. The theoretical solutions have been used for the inversion of the measured dispersion to the soil profile of the specific layered soil. The theoretical soil model has subsequently been used to predict the ground vibration spectra of hammer and railway excitation that exhibit a good agreement with the corresponding measurements. Thus, the contribution shows the benefit of active and passive seismic methods for the prediction of railway vibration, including a new version of the spatial autocorrelation method for technical vibrations. On the other hand, technical and namely railway vibrations are considered a seismic source for the exploration of near surface soils.
This paper addresses operational modal analysis (OMA) and continuous dynamic monitoring (CDM) of two bridges. One of them is installed with Tuned Mass Dampers (TMDs) while another one is a normal bridge. Two ambient vibration tests were performed on these two bridges respectively. It is observed that not only installation of TMDs but also environmental factors influence the variations of structural frequencies, which may mask the subtle change induced by small structural changes. As a result, continuous dynamic monitoring systems were implemented on these two bridges, in order to evaluate efficiency of the TMD system, remove the environmental effects and build reliable damage indices that are only sensitive to structural changes. The results of CDM of these two bridges during several years are presented. Software systems developed for OMA and CDM are also introduced.
The damage detection and repair control have become important tasks for ballast and slab tracks. Measurements which compare the damaged and the repaired status of the same track section at different times, or which compare a damaged and an intact track section at the same time, have been successfully performed at some sites in Germany. The loss of contact between the sleeper and the track plate, between the track plate and the base plate, and between the base plate and the base layer have been analysed. The soil properties of each site have been measured and have been used to establish realistic track-soil models. Theoretical results of the wavenumber domain and the finite-element boundary element method have been compared with the experimental results. The observed experimental and theoretical results, changes in the time histories of displacements and velocities due to train passages and in the transfer functions (receptances) due to hammer impacts, are encouraging that these measurements can be used to detect track damage.
This paper describes the experimental calibration of an existing Wiegmann–Polonceau roof truss based on modal parameters. Dynamic tests allowed the determination of the natural frequencies and mode shapes of the global truss and of individual truss members. The global and local modal configurations as well as coupled vibration of truss members are discussed. In addition, as truss members are axially loaded, the effect of stress stiffening on the modal parameters is considered. Moreover, several finite element models with different modelling assumptions for the details of the connections and member geometrical characteristics such as gusset plates and turnbuckles were developed. A suitable numerical model was chosen to represent the truss structural behavior. This paper focuses on the local measurement and analysis strategies applied to single truss members. The possibility of using a local analysis method, namely methods that consider individual members as part of a structure, is demonstrated to assess the behavior of the global truss structure. The comparison of the results after calibration reveals a very good correlation between the experimentally identified and numerically estimated modal parameters of the historic truss.
The Federal Institute of Material Research and Testing (BAM) has collected some experience with the testing of damaged, repaired and newly constructed railway tracks. The experimental methods are hammer testing of the track at different positions, hammer testing of the soil, measurement of train passages, and in all cases, measurements with geophones at different positions. The measured signals are evaluated for wave velocities (dispersion of the soil or the track-soil system), for transfer functions (transfer admittances of the soil, compliances of the track in amplitude and phase), and one-third octave band spectra of the track response to hammer and train excitation. These methods are applied at different stages of the track construction. Before track construction, wave velocities and transfer functions of the sub-soil can indicate problems with soft soils. After track construction, a check of the acceptable state of the track can be done by comparison of many excitation positions and track sites. After a track damage (a lose sleeper or a lose plate of a slab track) and after its repair, the sensitivity of the different measurement quantities to different track errors and the achieved improvement of the repair can be determined. The contribution shows examples of all these track situations
The Westend Bridge is located on the A100 Highway in Berlin. An integrated continuous dynamic monitoring system, composed of 20 velocity sensors, 5 temperature sensors, 3 strain gauges, 1 crack sensor and 2 inclination sensors, was implemented by the Federal Institute for Materials Research and Testing in 2000. The system runs continuously with occasional intermittence and led to a huge amount of data over a 14-year span. In this article, variations of the strain, crack and inclination measurements during the last 14 years are presented. It is noted that the observed crack and inclination of the bridge are strongly influenced by seasonal temperature variation. It further induces change in the relationship between the strains measured in both concrete and prestressed tendon. Application of k-means cluster Analysis technique in both the crack and strain measurements can partition them into different seasonal phases by identifying ‘turning points’ that indicate annual periodical bridge change. In the period of these two ‘turning points’, a strong linear relation of the strains in two materials is observed. In the rest of the year, a nonlinear relationship between the strains recorded in both the concrete and the prestressed tendon is noted. The possible reason is the additional thermal load due to the change in temperature difference between the bridge’s surface and soffit. Finally, a health index in a Framework of regression model and process control theory is proposed by investigating the linear relationship between the strains in concrete and prestressed tendon. The tendency of the health index in the 14 years may suggest the long-term bridge change during that time frame.
The Federal Institute of Material Research and Testing (BAM) has collected some experience with the testing of damaged, repaired and newly constructed railway tracks. The experimental methods are hammer testing of the track at different positions, hammer testing of the soil, measurement of train passages, and in all cases, measurements with geophones at different positions. The measured signals are evaluated for wave velocities (dispersion of the soil or the track-soil system), for transfer functions (transfer admittances of the soil, compliances of the track in amplitude and phase), and one-third octave band spectra of the track response to hammer and train excitation. These methods are applied at different stages of the track construction. Before track construction, wave velocities and transfer functions of the sub-soil can indicate problems with soft soils. After track construction, a check of the acceptable state of the track can be done by comparison of many excitation positions and track sites. After a track damage (a lose sleeper or a lose plate of a slab track) and after its repair, the sensitivity of the different measurement quantities to different track errors and the achieved improvement of the repair can be determined. The contribution shows examples of all these track situations.
Measurements on the vehicle-track interaction and the excitation of railway-induced ground vibration
(2017)
Two railway measurement campaigns have been performed in Germany and Switzerland which yield insight in the vehicle-track-soil interaction. The campaign in Germany has included simultaneous measurement of vehicle, track, and soil vibrations during train runs with 16, 25, 40, 63, 80, 100, 125, 140, 160 km/h, and impulse measurements of the passenger car, three track sections and the soil. Two ballast tracks, one on the soil surface and one on a concrete bridge, have been investigated as well as a slab track in a tunnel. Ten different sites in Switzerland have been measured for soil properties and train-induced ground vibrations, which allow to determine the excitation forces of the railway traffic. New axle-box measurements at some of the Swiss sites have been analysed to get further experimental evidence. All these measurements have been evaluated to characterize the excitation processes. Relations between vehicle vibration and ground vibration can be observed. The vehicle vibrations, namely the accelerations of the wheelsets, yield the dynamic forces due to the passage over the irregularities of the vehicle and the track. The ground vibrations are correlated to these dynamic forces to a certain extent. Some mid-frequency ground vibration amplitudes, however, are higher than expected from the dynamic excitation forces. The experimental observations can be explained by an irregular response to the passage of the static loads, that means the passage of the static loads over an irregular ballast or soil. This correct understanding of the excitation processes is important for the prediction as well as for the mitigation of railway induced ground vibrations.
The implementation of continuous dynamic monitoring systems in two bridges, in Portugal, is enabled to detect the occurrence of very significant environmental and operational effects on the modal properties of these bridges, based on automated processing of massive amounts of monitoring data collected by a set of accelerometers and thermal sensors over several years.
In order to remove or mitigate such environmental/operational effects with the purpose of damage detection, two different statistical methods have been adopted. One of them is the multiple linear regression by performing nonlinear correlation analysis between measured modal properties and environmental/operational variables. Another one is principal component regression based on the identification of the linear subspace within the modal properties without using measured values of environmental and operational variables.
This paper presents a comparison of the performance of these two alternative approaches on the basis of continuous monitoring data acquired from two instrumented bridges and simulated damage scenarios. It is observed that different methods show similar capacity in removing environmental effects, and the multiple linear regression method is slightly more sensitive to structural damage.
Automated modal analysis for tracking structural change during construction and operation phases
(2019)
The automated modal analysis (AMA) technique has attracted significant interest over the last few years, because it can track variations in modal parameters and has the potential to detect structural changes. In this paper, an improved density-based spatial clustering of applications with noise (DBSCAN) is introduced to clean the abnormal poles in a stabilization diagram. Moreover, the optimal system model order is also discussed to obtain more stable poles. A numerical Simulation and a full-scale experiment of an arch bridge are carried out to validate the effectiveness of the proposed algorithm. Subsequently, the continuous dynamic monitoring system of the bridge and the proposed algorithm are implemented to track the structural changes during the construction phase. Finally, the artificial neural network (ANN) is used to remove the temperature effect on modal frequencies so that a health index can be constructed under operational conditions.
This contribution intends to give an overview on the vibration behaviour of slab tracks in comparison of measurements and calculations and also by comparison of different track types at more than ten different measuring sites.
In theory, tracks on continuous soil are calculated by the frequency-wavenumber domain method. In experiment, geophone measurements are transformed to displacement results. Two aspects of track behaviour are considered, the frequency-dependant compliance of the track, measured by hammer impact, and the deflection under a passing axle load. In theory, the response to a single axle can be calculated, whereas in experiment, only the passage of the whole train can be measured. For comparison of theory and experiment, the calculated deflection under a single axle is superposed to get the response of the whole train. As a result, the slab track characteristics are completely different from the ballast track characteristics where each axle can be seen in the time histories. The slab track has a more global behaviour where only a whole bogie can be found in the track response and moreover, the two neighbouring bogies are not completely separated. The measurement of the different track elements (rail, sleeper, track plate, base layer) and the frequency-dependant compliances with possible resonances yield further information About the properties of the track elements. The calculations show that the soil has the dominant influence on the amplitudes and the width of the track-plate displacements. In the measurement results, the following
parameters are analysed: slab track vs. ballast track, different types of slab tracks, damaged slab tracks, different trains, switches at different measuring points, voided sleepers, an elastic layer, the mortar layer, and different soils at different places. Finally, a good agreement between measured and calculated results is found for the normal and some special (damaged, floating) slab tracks.
In the last three decades, the vibrations of many floors and bridges have been measured. The contribution shows some evaluation methods, experimental results and some modelling and theoretical results. Simple evaluation methods have been developed for single and coupled floors. Two coupled beams have been measured in good agreement with the theory. A more complex coupling model has been found for a large wooden floor in a castle consisting of six floor bays which correlates well with the measurements. Damaged and intact poles have been tested by their natural frequencies and damping values, and a fair correlation between the degree of damage and the shift of the frequency. Road bridges have been analysed in detail and some examples are presented. Railway bridges and trains are studied for resonant excitation. The risk of resonance can be estimated in frequency domain by using axle-sequence spectra of the train and the natural frequencies of the bridge. A measurement example shows the amplification, but even stronger the cancellation of the subsequent axle responses. Several high-speed trains and freight trains have been analysed for their potential resonance amplification.
There is a strong need for cost-effective mitigation measures for
turnouts. SBB has initiated a series of examinations using different methodologies to gain a deeper understanding of the excitation mechanisms at low frequencies, in addition to that obtained in the RIVAS project. To date it is not yet clear what constitutes a complete measurement data set that would enable understanding most of the vibration excitation mechanisms in turnouts. Increasing vibration at turnouts in comparison to normal track is observed for all measured frequencies.
The different methodologies are presented in the paper. Under-sleeper pads (USP) are a cost-effective method to reduce vibration at frequencies above 63 Hz (1/3 octave), but there is probably no improvement for frequencies below 63 Hz. A first test of new frog geometry did not show relevant improvements in Vibration emission in comparison to a reference frog geometry. Axle box acceleration measurements are an interesting method to identify defects in a turnout. A specialized measurement system of rail roughness could identify certain geometry Problem areas for some frogs. Noise increases also are observed at turnouts for frequencies ranging between 80 to 1000 Hz. The use of railway source models to calculate
contact forces for ballasted track and turnouts seems promising, in particular for understanding the influence of ground.
A strain-based automated operational modal analysis algorithm is proposed to track the long-term dynamic behavior of a horizontal wind turbine under operational conditions.
This algorithm is firstly validated by a scaled wind turbine model, and then it is applied to the dynamic strain responses recorded from a 5 MW wind turbine system. We observed variations in the fundamental frequency and 1f, 3f excitation frequencies due to the mass imbalance of the blades and aerodynamic excitation by the tower dam or tower wake. Inspection of the Campbell diagram revealed that the adverse resonance phenomenon and Sommerfeld effect causing excessive vibrations of the wind tower.
Vibration measurements have many causes and many technical and natural sources. Problems can sometimes be solved by short-term measurements, but in many cases, a long-term measurement is necessary. In long-term measurements of days, weeks, months and even years, it is easy to collect a huge quantity of raw data, but at the end, the post-processing of these data can be exhausting (for example one-year vibration data of a wind energy tower). A software has been developed which con-sists of measuring and evaluation routines where the measuring routines can operate different meas-uring systems and different measuring cards. The main advantage of this software is the fact that the interesting evaluations can be integrated in the measuring process so that the characteristics of the vibration can be extracted without storing all the raw data. Only important time segments are stored, for example train passages. The overall concept of the software and the main evaluation routines will be described in some details. Examples of our measurement experience will illustrate the capabilities of the software. 1) Surveying construction work in nearby sensitive buildings (for example an old wind tunnel), including a stable alarm system and meaningful vibration limits. 2) Prediction of train-induced vibration for a planned building to prevent annoyance and to improve the building design. 3) Modal analysis and long term measurements of several single- or multi-span, concrete or steel bridges 4) Modal and wave analysis of coupled floors in a historical building (“Neues Palais” at Potsdam). 5) Soil properties of various measurement sites (different routines to evaluate the dispersion). Moreover, from many projects, amplitudes, frequencies, and attenuation laws have been collected and analysed for the different sources such as vibratory or impact pile driving and ground compaction, demolition work with different machines, blasting in quarries and in tunnel works, bomb and mine clearing.
Inspection and maintenance contribute significantly to the lifetime cost of bridges. There is significant potential in using information obtained through structural health monitoring to update predictive models of the condition and performance of such structures, and thus ena-ble an improved decision-making regarding inspection and maintenance activities. Within the AISTEC project funded by the German Federal Ministry of Education and Research, we develop vibration-based structural health monitoring systems aimed at continuously provid-ing information on the structural condition of bridges. Environmental variations such as changing ambient temperatures can significantly influence the dynamic characteristics of bridges and thus mask the effect of structural changes and damages. It remains a challenge to account for such influences in structural health monitoring. To study the effect of ambient temperatures on the dynamic characteristics of beam structures, we monitor the vibration response of a reinforced concrete beam in the uncracked and cracked state at varying tem-peratures in a climate chamber. We postulate a set of competing parameterized probabilistic structural models, which explicitly account for the effect of varying ambient temperatures on the mechanical properties of the system. We then combine the information provided by the structural models with the information contained in the recorded vibration data to learn the parameters of the temperature-dependent structural models and infer the plausible state of the beam using Bayesian system identification and model class selection.
At the Bundesanstalt für Materialforschung und -prüfung (BAM) full scale specimens for nuclear transport and storage containers (casks) are tested for their structural integrity in a series of drop tests on the Test Site Technical Safety in Horstwalde, 50 km south of Berlin. These drop tests cause a major stress not only on the casks, but also on the steel tower structure of the test facility, itself. The load pattern makes the structure very interesting for detailed investigation. The focus of the monitoring lies on the bolted joints of the flange connections that are a typical connection for cylindrical elements if welding is technical or economical unfavorable. The definition of the monitoring takes was done by investigating the existing documents and inspection results accompanied by building an initial digital representation of the structure, consisting of two finite element (FE) models and a geometrical 3D point cloud representation. As a first step the structures behavior during static and dynamic loading was analyzed using measurement data and an updated numerical FE Model. The idea behind is to use models for a digital planning and operation/evaluation of the structural health monitoring. A static FE simulation and a dynamic FE simulation are generated, to investigate how the structure behaves under the load conditions.
The dynamic behaviour of slab and ballast tracks has been investigated by measurements and calculations. Hammer impacts and train passages have been analysed. Measurements have been performed by geophones (velocity transducers) which have been time-integrated to displacements. The calculations are done in frequency-wavenumber domain for multi-beam-on-continuous soil models. The characteristics of the different tracks and track elements have been established in theory and experiment. The frequency-dependent compliances (displacement transfer functions) show clear rail-on-rail-pad resonances or highly damped track-soil resonances. Compared to the rail and sleeper, the track plate has much lower amplitudes. The slab track has usually the highest rail amplitudes due to soft rail pads. The train passage yields track displacements which are a superposition of the axle loads from the two neighbouring axles of a bogie and from the two bogies of two neighbouring carriages. This global behaviour is characteristic for the track plate of the slab track whereas the rails of the slab and the ballast track behave more local with only one bogie of influence. The measurements agree very well with the theory of the continuous soil in case of the six measured slab tracks and acceptably well for the six measured ballast tracks. The measurements allow to find appropriate model parameters and to check the models, for example the Winkler model of the soil has been found less appropriate as it reacts more locally.
This work describes a vibration-based structural health monitoring of a prestressed-concrete box girder bridge on the A100 Highway in Berlin by applying statistical pattern recognition technique to a huge amount of data continuously collected by an integrated monitoring system during the period from 2000 to 2013. Firstly, the general condition and potential damage of the bridge is described. Then, the dynamic properties are extracted from 20 velocity sensors. Environmental variability captured by five thermal transducers and traffic intensity approximately estimated by strain measurements are also reported. Nonlinear influences of temperature on natural frequencies are observed. Subsequently, the measurements during the first year are used to build a baseline health index. The multiple linear regression (MLR) method is used to characterize the nonlinear relationship between natural frequencies and temperatures. The Euclidean distance of the residual errors is calculated to build a statistical health index. Finally, the indices extracted from the following years gradually deviate; which may indicate structural deterioration due to loss of prestress in the prestressed tendons.
This contribution presents experimental methods to detect track damage. At BAM (Federal Institute of Material Research and Testing), a measuring car with a measuring system of 72 channels, geophones, mountings, cables, harmonic and impulsive exciters is used for dynamic measurements of the track, the soil and buildings. An instrumented hammer allows force measurements and to evaluate transfer functions of the track, and the soil. Wave measurements are used to identify the soil characteristics. Train passages are measured at the track and for the train induced ground vibrations. In addition to these in situ options, tests of tracks or track elements can be performed in a large laboratory.
Explosion-induced ground vibrations have been measured at several places. Results about the wave propagation are shown in this contribution. The particle velocities of the soil have been measured at up to 1000 m distance from the explosion and are presented as time records (seismograms) and one-third octave band spectra (transfer functions). The results are compared with the results of hammer impacts. The seismograms clearly show different wave types, compressional waves of the air, the water and the soil, and the Rayleigh wave. The hammer impacts yield good results up to 100 m and incorporate higher frequencies at about 50 Hz, whereas the explosion results in a ground vibration with frequencies around 10 Hz and a longer range of influence. Explosion and hammer excitations are evaluated for the wave velocities of the soil by using the wavenumber and the spatial auto-correlation method. The attenuation of the ground vibration amplitudes A with distance r can well be presented by a power law A ~ r -q. This type of amplitude-distance law and the corresponding power q > 1 are substantiated in the contribution. The influence of the charge weight W is evaluated as an additional power law A ~ W -p for each measuring site. The power is found quite similarly around q 0.6 as all sites have a medium soft soil such as sand and clay. The obtained amplitude-charge-distance law can be used to predict the explosion-induced ground and building vibrations at other sites.