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- Ray tracing (4)
- Austenitic weld (3)
- Anisotropy (2)
- Ultrasonic sound field (2)
- 3D ray tracing (1)
- Austenitic cladded material (1)
- Austenitic weld material (1)
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The synthetic aperture focusing technique (SAFT) is an imaging technique commonly used in ultrasonic inspection. In order to apply SAFT to the inspection of austenitic welds, the inhomogeneous anisotropic nature of the weld structure has to be taken into account. A suitable approach to accomplish this, is to couple the SAFT-algorithm with a ray tracing program (RT-SAFT). While SAFT-imaging of cracks in austenitic welds by use of ray tracing has been carried out before, all attempts so far were limited to longitudinal cracks which usually allows a treatment as 2-dimensional problem. In case of transverse cracks, a full 3-dimensional ray tracing is necessary in order to perform a SAFT-reconstruction. In this paper, we give an outline of our attempts to reconstruct images of transverse cracks in austenitic welds, utilizing 3-dimensional ray tracing and a layered structure model derived from an empirical model of grain orientations in welds. We present results of this RT-SAFT on experimental data taken from transverse cracks in different austenitic welds, which show that size and position of the cracks can be estimated with good accuracy, and compare them to images obtained by assuming an isotropic homogeneous medium which corresponds to the application of the classical SAFT-algorithm.
Ultrasonic examination of anisotropic inhomogeneous austenitic welds is challenging, because of the columnar grain structure of the weld leads to beam skewing and splitting. Modeling tools play an important role in understanding the ultrasound field propagation and optimization of experimental parameters during the ultrasonic testing of austenitic welds as well as the interpretation of the test results. In this contribution, an efficient theoretical model based on the ray tracing concepts is developed to calculate the ultrasonic fields in inhomogeneous austenitic welds quantitatively. The developed model determines the ultrasound fields by taking into account the directivity of the ray source, the inhomogenity of the weld as well as ray transmission coefficients. Directivity of the ray source in columnar grained austenitic materials (including layback orientation) is obtained in three dimensions based on Lamb's reciprocity theorem. Ray energy reflection and transmission coefficients at an interface between two general columnar grained austenitic materials are calculated in three dimensions. The ray tracing model predictions on inhomogeneous austenitic weld material are compared against those from CIVA, a commercial non-destructive modeling and simulation tool. The ultrasonic modeling tools in CIVA are based on semi-analytical solutions. For beam propagation simulation, a so-called 'pencil method' is used, which involves modeling the probe as a set of individual source points, each radiating 'a bundle' of diverging rays into the medium and integrating those elementary contributions. Inhomogenity in the weld region is approximated by mapping the grain orientations on weld macrograph. Simulation results for ultrasonic field profiles for an austenitic weld are shown to be in good agreement with the corresponding experimental results.
This paper presents the numerical modeling of the Lamb
wave propagation in plate like structures with the
Elastodynamic Finite Integration Technique (EFIT) and its
validation with the measured results. In general, Lamb
waves offer an attractive method to detect the defects inside
long plate like structures efficiently. However, such a nondestructive
testing (NDT) requires profound understanding
of the Lamb wave propagation in the plates, generation of
the symmetric and anti-symmetric modes of different orders
and their interaction with the defects of the materials.
Modern simulation tools based on numerical methods can be
used to model this complex NDT situation. EFIT is an
effective tool to model such problems in an efficient way.
With the help of the simulation results obtained from the
EFIT tool the propagation of different symmetric and antisymmetric
Lamb wave modes is analyzed and thus a proper
technique is developed to excite different modes and to
separate them from each other precisely. A validation of the
numerical results with the measured results is also presented.
This paper presents the numerical modeling of the Lamb wave propagation in thin plates with the elastodynamic finite integration technique (EFIT) and its validation with the measured results. In general, Lamb waves offer an attractive method to detect the defects inside long plate like structures efficiently. However, such a nondestructive testing (NDT) requires profound understanding of the Lamb wave propagation in the plates, generation of the symmetric and anti-symmetric modes of different orders and their interaction with the defects of the materials. Modern simulation tools based on numerical methods such as the finite integration technique (FIT), the finite element method (FEM) and the boundary element method (BEM) can be used to model this NDT situation. The elastodynamic finite integration technique (EFIT) is an effective tool to model Lamb wave propagation in plates over long distances in an efficient way. With the help of the simulation results obtained from the EFIT tool the propagation of different symmetric and anti-symmetric modes is analyzed and thus a proper technique is developed to excite different modes and to separate them from each other precisely. A validation of the numerical results with the analytical results is also presented.
In this contribution a 3D ray tracing model for ultrasonic
field evaluation in inhomogeneous anisotropic materials
such as austenitic welds is presented. The inhomogenity of
austenitic weld material is represented as several
homogeneous layers. The general problem of energy
reflection and transmission at the boundaries of the layers
are solved resulting 3D amplitude and energy reflection and
transmission coefficients. The directivity factor for the ray in
general arbitrary oriented austenitic weld material (including
lay back orientation) is determined based on Lambs
reciprocity theorem. The transducer excited ultrasonic fields
are accurately evaluated by employing ray directivity factor,
transmission coefficients, divergence of the ray bundle and
density of rays. Finally, the comparison between theoretical
and experimental results will be described.
Ultrasonic investigation of inhomogeneous anisotropic materials such as austenitic welds is complicated because its columnar grain structure leads to curved energy paths, beam splitting and asymmetrical beam profiles. A ray tracing model has potential advantage in analyzing the ultrasonic sound field propagation and there with optimizing the inspection parameters. In this contribution we present a 2D ray tracing model to predict energy ray paths, ray amplitudes and travel times for the three wave modes quasi longitudinal, quasi shear vertical, and shear horizontal waves in austenitic weld materials. Inhomogenity in the austenitic weld material is represented by discretizing the inhomogeneous region into several homogeneous layers. At each interface between the layers the reflection and transmission problem is computed and yields energy direction, amplitude and energy coefficients. The ray amplitudes are computed accurately by taking into account directivity, divergence and density of rays, phase relations as well as transmission coefficients. Ultrasonic sound fields obtained from the ray tracing model are compared quantitatively with the 2D Elastodynamic Finite Integration Technique (EFIT). The excellent agreement between both models confirms the validity of the presented ray tracing results. Experiments are conducted on austenitic weld samples with longitudinal beam transducer as transmitting probe and amplitudes at the rear surface are scanned by means of electrodynamical probes. Finally, the ray tracing model results are also validated through the experiments.
Ultrasound propagation in inhomogeneous anisotropic materials is difficult to examine because of the directional dependency of elastic properties. Simulation tools play an important role in developing advanced reliable ultrasonic testing techniques for the inspection of anisotropic materials particularly austenitic cladded materials and dissimilar welds. A 2-D Ray tracing method is developed for evaluating ray path, amplitude and travel time for three wave modes namely quasi longitudinal wave (qP), quasi shear vertical wave (qSV) and shear horizontal waves (SH) in anisotropic materials such as austenitic cladded materials. The inhomogenity in the anisotropic material is represented by discretizing the anisotropic region into several homogeneous layers. The ray paths are traced during its propagation through the various interfaces between those layers. At each interface the problem of reflection and refraction is solved. The ray amplitudes are computed by taking into account the directivity and phase relations. Ray divergence variation and ray transmission coefficients at each refraction boundary are considered. The Ray tracing results for ultrasonic field profiles in austenitic cladded materials are validated quantitatively by 2-D Elastodynamic Finite Integration Technique (EFIT) results and by the experiments.
In diesem Beitrag wird die numerische Modellierung und deren messtechnische Validierung der elastischen Wellenausbreitung in austenitischen Schweißnähten vorgestellt. Die Ultraschallprüfung von austenitischen Schweißverbindungen war und ist immer noch eine der schwierigsten Aufgaben der ZfP. Für eine optimierte Prüfkonfiguration ist es notwendig, verschiedene Prüfparameter wie Einschallwinkel, Prüfkopfposition und -Orientierung richtig einzustellen. Um die beste Anordnung zu ermitteln, wurde die Schallausbreitung in den austenitischen Schweißnähten mit verschiedenen Verfahren wie elastische finite Integrationstechnik (EFIT) und Raytracing simuliert. Mit Hilfe der Simulationsergebnisse wurde die verwendete Gruppenstrahlerprüftechnik optimiert. Es wurden zahlreiche Untersuchungen an anisotropen Testkörpern in V-Durchschallung und an bezüglich der Schweißnaht transversal orientierten Rissen durchgefühlt. Die Ergebnisse der auf Raytracing bzw. EFIT basierenden Simulationstools wurden untereinander und auch mit den Messergebnissen verglichen.
This contribution describes a computationally efficient ray tracing algorithm for evaluating transducer generated ultrasonic wave fields in anisotropic materials such as austenitic cladded and austenitic weld components. According to this algorithm, ray paths are traced during its propagation through various layers of the material and at each Interface the problem of reflection and transmission is solved. The presented algorithm evaluates the transducer generated ultrasonic fields accurately by taking in to account the directivity, divergence, density of rays, phase relations as well as transmission coefficients. The ray tracing algorithm is able to calculate the ultrasonic wave fields generated by a point source as well as a finite dimension transducer. The simulation results are compared quantitatively with the results obtained from Elastodynamic Finite Integration Technique (EFIT) on several configurations generally occuring in the ultrasonic non destructive testing of anisotropic materials. The excellent agreement between both models confirms the validity of the presented ray tracing algorithm. Finally, the ray tracing model results are also validated by means of experiments.
In this contribution a simulation tool is developed to compute the energy skewing angles and energy coefficients
for the reflected and refracted plane waves in following general cases: (1) reflection and refraction
of plane elastic waves at an interface between isotropic and transversely isotropic solid, (2) reflection
and refraction of plane elastic waves at an interface between transversely isotropic and isotropic solid, (3)
reflection and refraction of plane elastic waves at an interface between two general transversely isotropic
solid and (4) reflection of plane elastic waves from a stress free boundary of a transversely isotropic solid.
Computational results for analytically evaluated acoustic wave energy skewing angles and energy reflection
and transmission coefficients in acoustically anisotropic materials such as austenitic steel materials
exhibiting columnar grain orientation are presented. The obtained results show that the acoustic energy
skewing angles and coefficients in austenitic steel materials strongly depend upon the columnar grain
orientation and are less influenced by the grain orientations which are parallel and perpendicular to the
interface.