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Eingeladener Vortrag
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A first pilot study on the sorption of environmental pollutants on various microplastic materials
(2017)
With the drastic increase in plastic production, the input of plastic particles into the environment has become a recognised problem.
Xenobiotics are able to sorb to polymer materials, and this process is further enhanced where they Encounter microplastics (plastic fragments <5 mm). In this work we studied the sorption of metformin, a type-2 diabetes drug, and difenoconazole, a fungicide, onto the virgin polymer materials polyamide (PA), polypropylene (PP), and polystyrene (PS). Additionally, PP was cryo-milled and PA was treated with acid to investigate the influence of an increase in surface area and chemical modification. The material properties were also studied by dynamic scanning calorimetry (DSC), gel permeation chromatography (GPC) and Fourier transform infrared spectroscopy (FTIR). Sorption experiments were performed on the basis of a full factorial design examining the effect of agitation, pH value, and salinity. Experimental results showed that difenoconazole sorbs readily to all microplastics, whereas the more polar analyte metformin did not show any affinity to the materials used. For difenoconazole the governing factor in all cases is agitation, while both pH and salinity exhibited only a slight influence. The modification of polymers leads to enhanced sorption, indicating that an increase in surface area (cryo-milled PP) or inner volume (acid-treated PA) strongly favours adsorption. Moreover, long-term experiments demonstrated that the time until equilibrium is reached depends strongly on the particle size.
With a more and more general acceptance of accreditation in the field of reference materials production, and an ever increasing number of RMP accredited, accreditation bodies face applications from RMP active in the field of qualitative RM production.
While (the still valid and used for accreditation purposes) ISO Guides 34 and 35 describe in detail requirements applicable to RMP dealing with quantitative RM, accreditation bodies normally claim lack of normative requirements with respect to quantitative RM. The new ISO 17034:2016 which will be introduced in the accreditation practice over the next two to three years solves the problem pragmatically, allowing strategies for RM certification other than those for (purely) quantitative materials.
In fact, both ISO Guide 34 and the new ISO 17034 are written in a form that, at least for the overwhelming majority of requirements, may be applied to RMP of both qualitative and quantitative RM. Peculiarities may occur in homogeneity and stability testing, and the uncertainty of a purely qualitative result is still under discussion. The problem of traceability might be solved for most of the application fields considered.
The talk gives an overview of the specific problems encountered, and provides some possible solutions both for homogeneity and stability testing, the expression of uncertainty, and the statement of traceability in certificates.
Qualitative reference materials (RM) cover a wide range of the overall RM market. Proficiency testing providers attract up to a thousand of participants in PT schemes purely oriented on qualitative results. The RM used for these kinds of PT are poorly regulated, nevertheless with a more and more general acceptance of accreditation in the field of RM production and PT provision, there is an ever increasing interest in assessing producers and providers according to rules already well accepted in the field of quantitative analysis.
The basic governing document, ISO 17034:2016, is written in a form that, at least for the overwhelming majority of requirements, may be applied to both qualitative and quantitative RM. However, problems remain. In particular, the expression of uncertainty of a purely qualitative result is still unresolved, and under discussion, the latter now lasting already dozens of years.
Some handles would be needed. In the poster, existing approaches and some pragmatic, new ways to tackle the problem are displayed and discussed.
An alternative spectroscopic approach for the monitoring of microplastics in environmental samples
(2017)
The increasing pollution of terrestrial and aquatic ecosystems with plastic debris leads to the accumulation of microscopic plastic particles of still unknown fate. To monitor the degree of contamination and to understand the underlying processes of turnover, analytical methods are urgently needed, which help to identify and quantify microplastic (MP). Currently, costly collected and purified materials enriched on filters are investigated both by micro-infrared spectroscopy and micro-Raman. Although yielding precise results, these techniques are time consuming and restricted to sample aliquots in the order of micrograms precluding prompt and representative information on both, larger sample numbers and realistic material volumes. To overcome these problems, here we tested Raman and NIR process-spectroscopic methods in combination with multivariate data analysis.
For this purpose, artificial MP/soil mixture samples consisting of standard soils or sand with defined ratios of MP (0,5 – 10 mass% polymer) from polyethylene, polypropylene, and polystyrene were prepared. MP particles with diameters < 2 mm and < 125 µm were obtained from industrial polymer pellets after cryomilling. Spectra of these mixtures were collected by (i) a process FT-NIR spectrometer equipped with a reflection probe, (ii) by a cw-process Raman spectrometer and (iii) by a time-gated Raman spectrometer using fiber optic probes. For the calibration of chemometric models (partial least squares regression, PLSR) 5 – 10 spectra of defined MP/soil mixtures (consisting of 1 – 4 g material each) were collected. The obtained PLSR models served for the prediction of both, polymer type and content based on the spectra of “unknown” test samples.
Whereas MP could be detected by Raman spectroscopy in coastal sand at 0.5 mass%, in standard soils detection of MP was limited to 10 – 5 mass%. The sensitivity of Raman spectroscopy could be improved by mild treatment with hydrogen peroxide. FT-NIR was suitable for the investigation of MP in standard soils in the range of 5 – 1 mass%, however, here a non-linear effect was observed at higher polymer concentrations. When mixtures of several polymers at low concentration levels were milled together, FT-NIR spectroscopy yielded false positive polymers together with unprecise quantitative information. Recently, the investigation of “real-world” samples shall be tested and compared to the results obtained by micro-FTIR and micro-Raman.
Multivariate data analysis is a universal tool for the evaluation of process spectroscopic data. In process analytics, huge amounts of information are produced i) by the many variables contained in one spectrum often exceeding 1000 (wavenumbers, wavelength, shifts…), and ii) the high number of spectra that is generated within the measurement period. Multivariate data analysis, often also called Chemometrics, help to extract the relevant information which is needed to examine and even control processes. Therefore, calibration models must be precise and robust, and moreover, must cover a wide range of variation of factors posing an influence on the process.
In this pre-conference course an introduction to both, explorative data analysis by PCA (Principal Component Analysis), and regression analysis by the most frequently used method, i.e. PLSR (Partial Least Squares Regression) is given. In principal, all optical spectroscopic methods are suited for multivariate evaluation. It will be demonstrated that under certain preconditions, even process NMR spectra can be predicted by PLSR models.
At first, basic principles of multivariate data analysis will be provided. This includes a short introduction into the concept of model building and interpretation of results. Detailed aspects of data pretreatment and calibration & validation strategies for chemometric models will be provided with own data from NIR, Raman and NMR spectroscopy.
In a first example, the development of an online compatible method for the quantification of methanol in biodiesel by PLSR is presented. This also includes the classification of biodiesel feedstocks by PCA and statistical tools which allow for the estimation of a full uncertainty budget.
The Raman spectroscopic prediction of Hydroformylation reaction in a miniplant is used to discuss shortcomings and pitfalls which may occur with the transfer of off-line models to the real processes. Design of experiment and strategies for suitable lab-scale experiments are presented as a possible way to overcome problems.
In a third application the prediction of the reactants of an esterification reaction based on process NMR data is demonstrated.
Reaction monitoring in disperse systems, such as emulsions, is of significant technical importance in various disciplines like biotechnological engineering, chemical industry, food science, and a growing number other technical fields. These systems pose several challenges when it comes to process analytics, such as heterogeneity of mixtures, changes in optical behavior, and low optical activity. Concerning this, online nuclear magnetic resonance (NMR) spectroscopy is a powerful technique for process monitoring in complex reaction mixtures due to its unique direct comparison abilities, while at the same time being non-invasive and independent of optical properties of the sample. In this study the applicability of online-spectroscopic methods on the homogeneously catalyzed hydroformylation system of 1-dodecene to tridecanal is investigated, which is operated in a mini-plant scale at Technische Universität Berlin. The design of a laboratory setup for process-like calibration experiments is presented, including a 500 MHz online NMR spectrometer, a benchtop NMR device with 43 MHz proton frequency as well as two Raman probes and a flow cell assembly for an ultraviolet and visible light (UV/VIS) spectrometer. Results of high-resolution online NMR spectroscopy are shown and technical as well as process-specific problems observed during the measurements are discussed.
A major industrial reaction based on homogeneous catalysis is hydroformylation for the production of aldehydes from alkenes and syngas. Hydroformylation in microemulsions, which is currently under investigation at Technische Universität Berlin on a mini-plant scale, was identified as a cost efficient approach which also enhances product selectivity. Herein, we present the application of online Raman spectroscopy on the reaction of 1-dodecene to 1-tridecanal within a microemulsion. To achieve a good representation of the operation range in the mini-plant with regard to concentrations of the reactants a design of experiments was used. Based on initial Raman spectra partial least squares regression (PLSR) models were calibrated for the prediction of 1-dodecene and 1-tridecanal. Limits of predictions arise from nonlinear correlations between Raman intensity and mass fractions of compounds in the microemulsion system. Furthermore, the prediction power of PLSR models becomes limited due to unexpected by-product formation. Application of the lab-scale derived calibration spectra and PLSR models on online spectra from a mini-plant operation yielded promising estimations of 1-tridecanal and acceptable predictions of 1-dodecene mass fractions suggesting Raman spectroscopy as a suitable technique for process analytics in microemulsions.
The growing need to implement sensors such as NIR or Raman spectroscopy for the in-situ monitoring of bioprocesses which follows the standards of Quality by Design is either restricted by the impact of the huge water signal or by a disturbing fluorescence background originating from compounds in the culture media. Furthermore, the characterization of the bioprocess samples is challenging due to changing conditions in course of cultivation.
Here we evaluate two different process-suitable Raman spectroscopic approaches, namely time-gated Raman which bears the potential to extract the Raman signal from the fluorescence background, and cw- Raman with NIR excitation in combination with Surface Enhanced Raman Spectroscopy- (SERS) to investigate cell-free supernatants of Escherichia coli sampled over the course of a cultivation. A confocal Raman microscope was used as a reference for the process devices. The concentration of the analytes, glucose, acetate as well as metabolites such as cAMP, AMP and amino-acids were determined by offline by High-Performance Liquid Chromatography (HPLC) to serve as reference for the calibration of the Raman and SERS spectral data.
Multivariate evaluation of the Raman and SERS spectra by Partial Least Squares Regression (PLSR) yielded for most of the analytes robust correlations at each sampling point. Repeated investigation of the off-line samples over a larger experimental period suggested not only a high reliability of the Raman data in general but also a high repeatability of the SERS experiments. Similar spectral features in different quality and signal/noise ratios were measured with all three set-ups. Major results of the comparison of the different Raman spectroscopic approaches and their combination with SERS are summarized and conclusions are drawn on which approach provides the most accurate concentration data among the target analytes.
Acknowledgement
The authors kindly thank Mario Birkholz (IHP, Frankfurt (Oder), Germany) for the opportunity to use a confocal Raman microscope, Alex Bunker and Tapani Viitala (Division of Pharmaceutical Biosciences, Centre for Drug Research, University of Helsinki, Finland).
Hydroformylation of short-chained olefins has been established as a standard industrial process for the production of C2 to C6 aldehydes. Using aqueous solutions of transition metal complexes these processes are carried out homogeneously catalyzed. A biphasic approach allows for highly efficient catalyst recovery. Regarding renewable feedstocks, the hydroformylation of long-chained alkenes (> C10) in a biphasic system, using highly selective rhodium catalysts has yet not been shown. Therefore, the Collaborative Research Center SFB/TR 63 InPROMPT develops new process concepts, involving innovative tuneable solvent systems to enable rather difficult or so far nonviable synthesis paths. One possible concept is the hydroformylation of long-chained alkenes in microemulsions. For this, a modular mixer-settler concept was proposed, combining high reaction rates and efficient catalyst recycling via the application of technical grade surfactants. The feasibility of such a concept is evaluated in a fully automated, modular mini-plant system within which the characteristics of such a multiphase system pose several obstacles for the operation. Maintaining a stable phase separation for efficient product separation and catalyst recycling is complicated by small and highly dynamic operation windows as well as poor measurability of component concentrations in the liquid phases. In this contribution, a model-based strategy is presented to enable concentration tracking and phase state control within dynamic mini-plant experiments. Raman spectroscopy is used as an advanced process analytical tool, which allows for online in-situ tracking of concentrations. Combined with optical and conductivity analysis optimal plant trajectories can be calculated via the solution of dynamic optimization problem under uncertainty. Applying these, a stable reaction yield of 40 % was achieved, combined with an oil phase purity of 99,8 % (total amount of oily components in the oil phase) and catalyst leaching below 0.1 ppm.