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Organisationseinheit der BAM
The transformation of doped or seeded pseudoboehmite to corundum was studied by combining thermal analysis, X-ray diffraction, transmission electron microscopy, and electron paramagnetic resonance spectroscopy. The temperature of phase transformation to corundum was lowered by about 130 °C when Fe3+ or corundum seeds were added to the sols. Action of Fe3+ ions depends on the actual degree of thermally induced transformation of pseudoboehmite via transition aluminas to corundum and the ability of these alumina phases to incorporate Fe3+ ions. These ions tend to aggregate with increasing iron concentration of the alumina phases and can work as nucleation centers. Small (not, vert, similar20 nm) corundum particles act as active nucleation sites whereas larger grains (200400 nm) also present in the samples are less effective. For the first time trapping and stabilization of NO2 molecules in transition aluminas formed by a solgel route was shown.
Up to ~ 3 µm thick alumina coatings on corundum ceramic, sodalimesilica glass and Inconel718 were produced from mixtures of boehmite sols and corundum suspensions.
Transmission electron micrographs in combination with electron diffraction and energy dispersive X-ray spectroscopy served to identify crystallographic phases and to characterize the microstructure of the coatings. Using corundum ceramic as substrate the initially deposited boehmite transforms via transition aluminas to corundum while heating to 1200 °C. In the cases of glass and Inconel718 thermal treatments up to 520 °C and 1100 °C, respectively, cause diffusion of ions from the substrates into the coatings. Thus additional oxide phases were formed.
All coatings are free of cracks or delaminations and do not show any directed crystal growth.
The role of Fe3+ ions in the transformations from boehmites and pseudoboehmite xerogels via transition aluminas to corundum was studied here. Especially, the active iron species responsible for the decrease of the temperature of transformation to corundum were looked for. To enable the formation of various Fe3+
and Fe2+ species, samples were subjected to thermal treatments in different atmospheres as well as mechanically activated. Thermal analysis and ESR spectroscopy served to follow the processes and to characterise the resulting products. It was found that (i) isolated Fe3+ ions can indicate local structural changes but have (almost) no influence on the temperature of corundum formation, (ii) the temperature of corundum formation decreases in the result of action of small
α-Fe2O3 particles and (iii) during thermal treatments Fe3+ ions are distributed between different phases or precursors thereof: transition aluminas, corundum, Fe2O3, and a Fe3+ pool.
A new method of preparing concentrated alumo-sols, the hydrolysis of Al-tri-sec-butylate in acidic aqueous media at 85°C, was studied in detail by varying the H2O/Al- and NO3 -/Al-ratios in wide ranges. The components of the sols were characterized by 27Al NMR spectroscopy. The pH-value depends on both the chosen H2O/Al- and NO3 -/Al-ratio and on the aging time of the sols and reflects the composition of the sols. Al13 polycations were detected in sols with a pH-value between 3.0 and 3.7. As a new result its presence was shown by NMR below 3.4. The Al13 content of the sols increased with pH and the maximum fraction of Al13 polycations was detected in the sol with the highest pH (3.7). Nearly 65% of the entire aluminium content of this solution is bound in the Al13 polycations. Hence, a new synthetic method for the preparation of Al13 ions containing sols was developed.
Aging studies of the sols showed, that the Al13 polycations were more stable in solutions with higher pH-value. Al13 polycations were detected after an aging time of four months only in sols with a pH-value of 3.7. Tempering the aged sols at 40° to 80°C caused formation of Al13 and also of Al30 polycations.
Aluminas resulting from sols prepared via a modified Yoldas procedure were studied with differential thermal analysis (DTA), differential thermal gravimetrie (DTG), 27Al nuclear magnetic resonance (27Al MAS NMR) and X-ray diffraction (XRD) concerning their thermal properties, aluminum speciation and phase content.
Hydrolysis of aluminum-sec-butoxide in aluminum nitrate solutions allowed to prepare stable sols with varying NO3-/Al molar ratios, solids contents and pH values. Resulting sols contained different aluminum species including also Al13 polycations. Sol preparation conditions also determined aluminum speciation in solid products obtained after thermal treatments of gels obtained from these sols. Al13 polycations and AlO5 species were found to play an important role for thermally induced transformation from amorphous products via eta-Al2O3 to alpha-Al2O3. Intermediately formed eta-Al2O3 promotes the phase transformation to alpha-Al2O3.
Alumina sols were prepared using a modified
Yoldas procedure, thus resulting in sols with high solids
content, excellent long term stability and small particle size.
PH-value ranged between 3.7 and 0.6. Sols were characterised
using rheological, UV-vis transmission and particle
size measurements. Depending on NO3-/Al molar ratio as
well as solids content, sols vary. Analysis of reduced viscosities
indicate the formation of chainlike polymeric species
above a critical solids fraction.
Modified Yoldas sols can be used to prepare crack-free well adherent layers on different substrate materials such as sodalime glass, corundum and metal (IN-718). These layers having thicknesses of 0.6 µm are strain tolerant and withstand thermal cycling between 810 °C and room temperature. Introducing alpha-Al2O3 filler particles into modified Yoldas sols allows the preparation of thicker layers of 1.6 µm, which as well can be thermally cycled without noticeable delaminations. Chemical bonding seems to be the predominant layer bonding mechanism.