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Polar groups were introduced on polypropylene surfaces for increasing the surface energy and the peel strength to evaporated aluminium layers. Three kinds of plasma processes were used for introducing such functional groups to polyolefin surfaces: low-pressure radio-frequency (RF) O2 plasma exposure, atmospheric-pressure dielectric-barrier discharge (DBD) treatment in air, and the deposition of allylamine plasma polymer. The amino groups of the allylamine plasma polymer were also used as anchoring points for chemical introduction of covalently bonded spacer molecules equipped with reactive endgroups. Thus, silanol endgroups of a covalently bonded spacer were able to interact with the evaporated metal layer. The Al-PP composites achieved a maximal peel strength of 470 N/m by exposing the polymer to the lowpressure O2 plasma and 500 N/m on exposure to the atmospheric DBD plasma. After allylamine plasma polymerization and grafting of spacers, the peel strength was usually higher than 1500 N/m and the composites could not be peeled.
Poly(acrylic acid) films with a thickness of about 150?nm were deposited using a pulsed plasma onto aluminum and glass. The structure/property relationships of these samples were studied in dependence to the duty cycle (DC) of the plasma by a broad combination of different techniques and probes. For the first time, volume sensitive methods (FTIR, dielectric spectroscopy, and differential scanning calorimetry) are combined with surface analyses i.e. XPS. For an unambiguous identification of COOH groups by XPS, derivatization with trifluoroethanol was accomplished. Quantitative FTIR investigations give qualitatively a dependence of the concentration of COOH groups upon DC similar to that given by XPS investigations. The observed differences are discussed considering the different analytical depths of both methods. The dielectric measurements reveal that the structure of the plasma deposited films is different from that of the bulk material. Moreover, these measurements show also that the plasma deposited films are not thermally stable but undergo a post plasma chemical reaction during heating, where the reaction kinetics depends on DC.
Poly(allyl alcohol) films with a thickness of about 150 nm were deposited by pulse plasma polymerization onto different substrates (inorganic and organic). The structure/property relationships of these samples were studied in dependence on the duty cycle (DC) of the plasma by a broad combination of different techniques and probes. For the first time volume sensitive methods (FTIR and dielectric spectroscopy) are combined with surface analytics by employing XPS for that system. FTIR spectroscopy gives qualitatively the same dependence of the concentration of the OH groups on DC like XPS.
The observed differences are discussed considering the different analytical depths of both the methods. The dielectric measurements show that the plasma deposited films are not thermally stable but undergo a post plasma chemical reaction during heating. The results obtained by dielectric spectroscopy are discussed in detail with the data from FTIR and XPS measurements.