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- Active thermography (4)
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- NDT (3)
- CFRP (2)
- Energy sensor (2)
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- GFRP (2)
- 3D laser scanner (1)
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For assessing building façades using active thermography, in case of direct solar exposure the sun itself can be used as heat source. It is shown that active thermography can be applied to large areas successfully, if a shadow cast occurs. After performing a sequence reconstruction in order to correct the temporal behaviour of shadow movement, the data could be analysed by pulse phase thermography (PPT). Compared to raw thermograms, the obtained phase images display an improved image quality with a lot of details. The frequency of the phase images is related to the probing depth. The presented case study describes the thermographic investigation of an historical building façade, where an area of 17 m x 13 m has been investigated.
Flash lamps are widely used excitation sources in the field of non-destructive testing with active thermography. Though the realized energy density in front of the investigated object is a significant factor with regard to detection sensitivity, only few data concerning this issue have been published so far. It is shown here that local energy densities can be estimated by means of a simple metal plate, which exhibits a certain temperature increase after flash excitation. After discussing the underlying calorimetric principle the sensor concept is reviewed using constant blackbody radiation and short laser pulses, since both kinds of sources generate known energy densities. The relative uncertainty of measurements of the energy density is found to be in the range of 10%. The last part of the present paper describes an application for characterizing the radiation of a usual 6 kJ flash lamp. The energy conversion efficiency was found to be only about 11%.
Applications of infrared thermography in civil engineering are not limited to the identification of heat losses in building envelopes. Active infrared thermography methods enable structural investigations of building elements with one-sided access up to a depth of about 10 cm. Masonry and especially historical masonry has a very heterogeneous structure containing several different materials (brick, stone, mortar, plaster, wood, metal, etc.) with various thermal properties. As many classes of damage originate from defects that are close to the surface, active thermography is in general very well suited to assessing different test problems in cultural heritage buildings. In this paper, the physical background, equipment, environmental influences and material properties are discussed. Several application results are presented. It is shown how active thermography can be integrated into a holistic approach for the assessment of historical structures.
Methods for the combination (i. e. comparison and overlay) and data fusion (i. e. integration of all data in one data set, replacement of data) of active thermography and D laser scanner (light section method) have been developed. Systematic investigations for quantification of damage in historic structures are presented using both techniques. A case study shows that reproducible investigations at regular time intervals are very well suited for structural monitoring.
Comparison of concepts for a point-shaped energy density detector after flash lamp excitation
(2016)
The paper describes investigations and Research work in order to develop a simple sensor for the quantification of spectral broadband energy Dissipation of flash lamps at any point in space. Such Flash lamps are often used as energy source during active thermography testing (TT). Here, the temperature transient of the sensor surface has to be recorded by the infrared camera that is already present. During the following data evaluation, the energy input into the investigated specimen can be determined. Two opposite concepts were considered: thermal thick and thermal thin probes. The direct comparison shows advantages for thermal thick probes based on the physics of thermal balance processes.
Comparison of quantitative defect characterization using pulse-phase and lock-in thermography
(2016)
Using optical excitation sources for active thermography enables a contactless, remote, and non-destructive testing of materials and structures. Currently, two kinds of temporal excitation techniques have been established: pulse or flash excitation, usingmostly flash lamps; and periodic or lock-in excitation, using halogen lamps, LED, or laser arrays. From the experimental point of view, both techniques have their advantages and disadvantages. Concerning the comparison of the testing results of both techniques, only very few studies have been performed in the past. In this contribution, the phase values obtained at flat bottom holes in steel and CFRP and the spatial resolution measured at crossed notches in steel using flash and lock-in excitation are compared quantitatively.
Cooling-down of thermal thick probes after flash excitation - A measure for the real energy density?
(2015)
Though flash lamps are one of the most applied heat sources in the field of Thermographic Testing (TT) using active thermography, only little is known about the actually achieved energy input into test objects. In this paper, an easy to realize sensor concept is proposed and experimentally evaluated. The concept is based on the measurement of the surface temperature of a thermal thick probe after flash excitation. After considering the sensor concept with FEM simulations the experimental investigation of four materials (two polymer and two building materials) is described. It will be shown that a suited coating is essential for the realization of the sensor concept. The experimental results prove the suitability of black rigid PVC as the most promising material. Using a coated PVC sample the energy density of short laser pulses, similar to flashes of flash lamps, could be determined exactly with an estimated relative uncertainty of only a few percent.
This study evaluates whether subsurface features in rotor blades, mainly made of Glass Fibre Reinforced Plastics (GFRP), can generally be detected with ‘‘solar thermography”. First, the suitability of the sun is tested for acting as a heat source for applying active thermography on a 30 mm thick GFRP test specimen. Second, a defective rotor blade segment is inspected outdoors under ideal natural conditions using the sun as excitation source. Additionally, numerical FEM-simulations are performed and the comparability between experiment and simulation is evaluated for outdoor measurements.
Systematic errors in the evaluation of uncorrected data from thermographic lock-in measurements
(2018)
Lock-in thermography (LT) is based on the correct evaluation of phase differences between the temperature oscillations at different surface regions of the object under test during periodic heating. Since the usual heating procedures contain a DC component, the actual heating pattern achieved is not harmonic. This causes systematic deviations when phase differences are determined by means of harmonic analysis, e.g. with FFT analysis. The resulting errors depend clearly on the ratio between DC and AC amplitude, which is demonstrated at simulated and experimentally recorded temperature transients. Further experimental LT data obtained by different oscillating energy inputs showed a variety of possible shapes of transients with different DC components.
Quantification of impact damages in CFRP and GFRP structures with thermography and ultrasonics
(2018)
The extent of damage caused by impacts in fibre reinforced composites depends on the energy of the impacts, on the velocity and the shape of the impacting body, on the material and structure of the composite and on the geometry of the structure. Here, mainly the thickness of the component is essential. The non-destructive evaluation of these damages can be carried out using both ultrasound and active thermography methods. A comparison of the detection sensitivity of these methods for the different damages is carried out in this paper depending on the fibre composite material used (CFRP and GFRP), the thickness of the material and the impact energy. The NDT methods used after the damage are supplemented by thermographic measurements with high temporal resolution, which were already recorded during the impact.
Low-velocity impact damages were monitored in-situ using an infrared camera before, during and after Impact load. Thermal images were recorded as a function of time at the front side (impact) as well as at the rear side of the plates using a high frame rate. In CFRP and GFRP specimens with different thicknesses and made of various types of fibers and matrix materials, different kind of damages were observed. The sizes of the heated areas being related to the damages and the amount of energy dissipated into heat was determined quantitatively as a function of impact energy and are a measure of the resistance of the different materials against impact load.
In diesem Beitrag werden zerstörungsfreie Untersuchungen mittels aktiver Thermografie an Probekörpern aus CFK und GFK mit unterschiedlichen künstlichen Fehlstellen vorgestellt. Dabei wird die zeitliche und örtliche Temperaturverteilung nach der Erwärmung mit Blitzlampen oder mit einem Infrarot-Strahler mit einer Infrarot-Kamera erfasst. Zur späteren Rekonstruktion der Messdaten wurde ein numerisches Modell entwickelt. Dazu war die Bestimmung der thermophysikalischen und optischen Materialeigenschaften erforderlich, was in diesem Beitrag ebenfalls beschrieben wird. Die Ergebnisse der numerischen Modellierung werden mit den experimentellen Untersuchungen der aktiven Thermografie verglichen. Weiterhin werden die experimentellen Untersuchungen hinsichtlich der beiden Materialsysteme CFK und GFK und unter Berücksichtigung der Teiltransparenz des GFK-Materials sowie der unterschiedlichen Anregungsquellen bewertet.
The increased use of fibre-reinforced plastic (FRP) composites for improved efficiency and reliability in energy related applications e.g. wind and marine turbine blades, nacelles, oil and gas flexible risers, also increases the demand for innovative non-destructive testing technologies. Thus, in order to achieve increased acceptance of suited and optimized non-destructive testing (NDT) methods in industry, the European Metrology Research Programme (EMRP) project ENG57 Validated Inspection Techniques for Composites in Energy Applications (VITCEA) deals with the development and validation of innovative NDT technologies. In this contribution, results concerning thermographic investigations at test specimens during tensile loading and active thermography testing after tensile loading are presented. Additionally, the determination of the optical properties (relative transmittance and directional spectral emissivity) of CFRP and GFRP test specimens is described.
The increased use of fibre reinforced plastic (FRP) composites for improved efficiency and reliability in energy related applications, e.g. wind and marine turbine blades, nacelles, oil and gas flexible risers, also increases the demand for innovative non-destructive testing technologies. In this contribution, results concerning the characterisation of CFRP and GFRP during and after quasi-static tensile loading are presented. It includes the measurement of optical properties in the infrared spectral range, tensile loading tests with the observation of the temperature distribution at one or both sides of the specimens using an infrared camera for the preparation and monitoring of intended natural defects, and active thermography inspections after tensile loading. It is shown that the defect preparation was successful. Thermographic monitoring during and active thermography testing after tensile loading enable the detection of the lateral extend of the generated defects. Differences between CFRP and GFRP materials are discussed.