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3,5-Bis(4-fluorobenzoyl)phenol was polycondensed under various reaction conditions. Low molecular weights were obtained (Mn < 8000 Da), and MALDI-TOF mass spectrometry indicated that the chain growth was limited by cyclization. In the best mass spectra the cyclic, hyperbranched poly(ether ketone)s were detectable up to masses around 14 000 Da. When 4,4'-difluordiphenyl sulfone was added, star-shaped polymers having a diphenyl sulfone star center were formed, but cyclization was not completely suppressed. The results were compared to those obtained from "linear polycondensations" based on 4,4'-difluorobenzophenone (DFBP) and 4-tert-butylcatechol or bisphenol A. The poly(ether ketone)s of DFBP had also low molecular weights and contained high fractions of cycles. It is concluded that also in the case of hyperbranched polymers cyclization competes with propagation at any stage of the polycondensation at any concentration. Therefore, the fundamental trend of any "abn" polycondensation is the formation of star-shaped polymers having a cyclic core and hyperbranched star arms.
Numerous polycondensations of isosorbide and suberoyl chloride or other aliphatic dicarboxylic acid dichlorides were performed with pyridine as a catalyst and HCl acceptor. The reaction conditions were varied to optimize both the molecular weight and the fraction of cyclic oligo- and polyesters. Furthermore, we attempted to obtain the cyclic monomer by catalyzed back-biting degradation of the molten cyclic polyesters above 220 °C in vacuo. The polyesters were characterized by viscosity and size exclusion chromatographic measurements as well as matrix-assisted laser desorption/ionization time-of-flight mass spectrometry. In selected cases, mixtures of linear and cyclic polyesters were treated with a hot solution of partially methylated ß-cyclodextrin in methanol. This treatment allowed for a selective extraction of the linear chains up to approximately 5000 Da.
Various copolyesters of lactide, isosorbide, and terephthalic acid are prepared by a two-step process performed in a 'one-pot' procedure, beginning with an isosorbide-initiated oligomerization of L-lactide followed by polycondensation with terephthaloyl chloride using SnCl2 as a catalyst for both steps. The SEC data show the formation of random copolyesters with high polydispersities as a consequence of the relatively high fraction of cyclics proved by matrix-assisted laser desorption ionization time-of-flight mass spectrometry (MALDI-TOF MS). The glass-transition temperatures (89–180 °C) obey an almost linear trend with the molar composition. The thermostability decreases with increasing lactide content. The successful incorporation of phenyl phosphate results in copolyesters of lower inflammability.
Isosorbide, succinyl chloride and isophthaloyl chloride are polycondensed under various reaction conditions. The heating in bulk with or without catalysts as well in an aromatic solvent without catalyst, and polycondensation with the addition of pyridine only yield low molar mass copolyesters. However, heating in chlorobenzene with addition of SnCl2 or ZnCl2 produces satisfactory molar masses. The number average molecular weights (Mn) of most copolyesters fall into the range of 7000–15,000 Da with polydispersities (PD) in the range of 3–9. The MALDI-TOF mass spectra almost exclusively displayed peaks of cyclics indicating that the chain growth was mainly limited by cyclization and not by side reactions, stoichiometric imbalance or incomplete conversion. The glass-transition temperatures increased with the content of isophthalic acid from 75 to 180 °C and the thermo-stabilities also followed this trend.
Numerous water-initiated polymerizations of εCL are conducted in bulk with variation of catalyst, reaction time, and temperature. The conversions are determined by 1H NMR and the molar masses by SEC measurements. For polymerizations at 100 °C, Bi triflate and Hf triflate are used as catalysts, whereas at 140 °C, Al triflate, Sn(II) triflate, SnCl2, HfCl4, BiCl3, and LaCl3 are used. In addition to a closed reaction vessel, experiments are also performed with stirring in a vacuum. Under these conditions, the best catalyst (SnCl2) yields 2–3 times higher molar masses and mass spectra indicate a significant higher fraction of cyclic polymers. The results prove that a modification of the procedure may stimulate a polycondesation process without change of catalyst, time, and temperature.
Using SnCl2, ZnCl2, Zn-lactate or Zr-acetylacetonate as catalysts ʟ-lactide was oligomerized in bulk with isosorbide as initiator. The ratio isosorbide/lactide was varied from 8/2 to 2/8. The resulting oligomers were in situ polycondensed with isophthaloyl chloride in various aromatic solvents. In chlorobenzene homogeneous reaction mixtures were obtained, whereas molten copolyesters precipitated from toluene and xylene. The obtained average molecular weights indicated high polydispersities. According to MALDI-TOF MS the low molar mass reaction products (<4 kDa) almost exclusively consisted of cyclics with a composition depending on the feed ratio. The glass-transition temperatures (Tg) varied between the values of poly(ʟ-lactide (64 °C) and poly(isosorbide isophthalate) (180 °C). Four polyesters prepared from 5-tert-butyl isophthalic acid displayed higher Tg values. Differential thermoanalysis evidenced that the thermostability decreases with higher fractions of lactide, but processing from the melt seems to be feasible up to temperatures of 260 °C without risking degradation.
Using 22 metal triflates as catalysts, ε-caprolactone is polymerized at 22 °C in bulk. Only five relatively acidic triflates prove active. Three triflates, including the neutral Sm3+, are active using water as initiator. A very low content of cyclics is found in all the experiments. With Ce3+ and Ce4+, polymerizations are performed in CH2Cl2 and in bulk at 2 °C and 22 °C. Low dispersities (down to 1.1) are obtained. At 22 °C, Ce4+ and, even better, Ce3+ also catalyze syntheses of CO2H- and CH2OH-terminated polycaprolactones, whereby higher dispersities and larger fractions of cyclics are obtained. Further polymerizations and polycondensations are catalyzed with protic acids. The results can be explained by a proton-catalyzed activated monomer mechanism.
Polycondensations of 1,6-hexane diol and sebacic acid were conducted in bulk with addition of a lanthanide triflate as acidic catalyst. With exception of promethium triflate all lanthanide triflates were studied. A particularly low molecular weight was obtained with neodym triflate and the best results with samarium triflate. With Sm(OTf)3 weight average (Mw) values up to 65 kDa (uncorrected SEC data) were achieved after optimization of the reaction conditions. Comparison of these results with those obtained from bismuth, magnesium, and zinc triflates, on the one hand, and comparison with the acidities of all catalysts, on the other, indicates that the esterification mechanism involves complexation of monomer by metal ions. Preparation of multiblock copoly(ether ester)s failed due to insufficient incorporation of poly(tetrahydrofuran) diols.
εCL was polymerized using the triflates of lanthanum, samarium, magnesium, aluminum, scandium, and bismuth as catalysts. Bismuth triflate proved to be extraordinarily reactive, and catalyzed polymerizations of εCL even at 20 °C. Adding DTBMP reduced the polymerization rate only slightly. Furthermore, no evidence of a cationic mechanism was found by end‐group analyses. Polymerization at 20 °C either in bulk or in solution only yielded polyesters of low or medium molecular weights. Yet addition of alcohols allowed for a proper control of molecular weight and end‐groups. Additionally, low catalyst concentrations and low temperature resulted in narrow molecular weight distributions and polylactones almost free of cyclic compounds.