Filtern
Dokumenttyp
- Zeitschriftenartikel (10) (entfernen)
Sprache
- Englisch (10)
Schlagworte
- Explosive properties (3)
- MCPVT (3)
- Process safety (3)
- Organic peroxide (2)
- Organic peroxides (2)
- Self-reactive substances (2)
- Autoclave (1)
- Closed pressure vessel test (1)
- Consumer fireworks (1)
- Continuous mode (1)
Organisationseinheit der BAM
The explosive properties of mixtures of aqueous hydrogen peroxide (H2O2) and different alcohols (ROH) like 2-propanol (2-PropOH), 2-methyl-2-propanol (TBA), 2-methyl-2-butanol (TAA) and 2-methyl-2-pentanol (THA) were investigated. Among others, the potential hazard of such mixtures may be characterized by their ability to react by different mechanisms of an explosion in the condensed phase, e.g. the thermal explosion or the detonation. Accordingly, the mixtures were experimentally investigated either by heating them up under confinement in different autoclaves or by exposing them to a shock wave impact applying the steel tube test. The results are discussed and compared to literature data.
Tests according to the UN Recommendations on the Transport of Dangerous Goods for the determination of explosive properties of organic peroxides have been compared with screening criteria for explosivity based on measurements in a closed mini-autoclave (MCPVT). It will be shown that an additional screening test may be helpful but the information obtained from the UN tests are more important to characterise the specific properties of a substance under different conditions.
A closed pressure vessel test (CPVT) screen for explosive properties of energetic organic compounds
(2007)
Results of a round-robin test on a mini-autoclave are reported and previously proposed criteria reviewed. Criteria based upon the results for three standard materials are now put forward. These standards-based criteria, in contrast to numerical criteria, theoretically allow any laboratory to utilize the data accumulated to date, irrespective of the equipment used. The practical requirement is that adequate discrimination can be achieved. Data to assess this are given.
Organic peroxides are known for their decomposition behaviour and for considerable heat release connected with pressure build up. Efforts are required to run the industrial synthesis in semi-batch mode on safe condition. With the aim to use advantages as good heat transfer and small hold up, the synthesis of a peroxycarboxylic ester, namely tert-Butyl peroxy-2-ethylhexanoate (TBPEH), was transformed into continuous mode using a tube reactor with inner dimension of 1 mm. An appraisal of the critical diameter of the tube was done in advance. The use of an ultrasonic device allowed for specific reaction parameters a nearly complete conversion of the educts.
Self-reactive substances are unstable chemical substances which can easily decompose and may lead to explosion in transport, storage, or process situations. For this reason, their thermal stability properties are required to assess possible process safety issues and for classification purpose. In this study, the first quantitative structure–property relationships (QSPR) dedicated to this class of compounds were developed to predict the heat of decomposition of possible self-reactive substances from their molecular structures. The database used to develop and validate the models was issued from a dedicated experimental campaign on 50 samples using differential scanning calorimetry in homogeneous experimental conditions. QSPR models were derived using the GA-MLR methods (using a genetic algorithm and multi-linear regressions) using molecular descriptors calculated by Dragon software based on two types of inputs: 3D molecular structures determined using the density functional theory (DFT), allowing access to three-dimensional descriptors, and from SMILES codes, favoring the access to simpler models, requiring no preliminary quantum chemical calculations. All models respected the OECD validation guidelines for regulatory ac
ceptability of QSPR models. They were tested by internal and external validation tests and their applicability domains were defined and analyzed.
This paper gives a brief overview of the findings of hexachlorobenzene (HCB) in fireworks compositions observed within EC type-examinations according to Module B (as set out in the annex II of the Directive 2007/23/EC) of the notified body BAM. In this work, roughly 220 samples were analysed, originating from 49 consumer fireworks articles of the category F2, such as batteries, combinations, fountains and rockets. It was found that the vast majority of samples showed concentrations below 5 mg HCB/kg. However, in three cases concentration values between 5 mg HCB/kg and 50 mg HCB/kg werre observed, and in a further four cases extreme values of up to 8046 mg HCB/kg were detected. The results of this study are compared with published HCB findings originating from market surveillance activities in Europe.
Exothermic reactions involving organic peroxides carry a high potential hazard and must be considered with care. A safe handling requires, among others, the assessment of thermal process safety, for which safety characteristics like overall heat production and the resulting adiabatic temperature rise are essential. The article presents the results of the calorimetric investigation of the synthesis of four peroxycarboxylic esters, three tert-Butyl and one tert-Amyl peroxycarboxylic ester. In the two-step synthesis the second one clearly shows the higher exothermic potential. The overall heat production lies in the range of 126135 kJ/mol and is nearly independent of the carboxylic acid residual in the tert-Butyl peroxycarboxylic ester. The calculated adiabatic temperature rise is 7080 K. Influence of temperature and feed rate on the heat generation is discussed for one species. A grading of the synthesis with respect to temperature levels according to the criticality classes by Stoessel leads to the most critical for an exothermic reaction.
Predictive Methods for Determining the Thermal Decomposition Properties of Hazardous Substances
(2019)
Due to the fast development and availability of computers, predictive approaches are increasingly used in the evaluation process of hazardous substances complementary to experiments. Their use was recommended as alternative to experimental testing by the REACH regulation to complete the lack of knowledge on properties for existing substances that must be registered before 2018 (upon quantities). Among the proposed predictive approaches, Quantitative Structure Property Relationships (QSPR) are powerful methods to predict macroscopic properties from the only molecular structure of substances. In that context, the HAZPRED project (2015-2018, founded by the SAF€RA consortium) aims to develop theoretical models (e.g. QSPR) and small-scale tests to predict complex physico-chemical properties (e.g. thermal stability, explosivity) of hazardous substances to complete the lack of knowledge on these hazardous substances quickly or to understand their decomposition behaviour better. In particular, this contribution will present the work done in this project on the physical hazards of organic peroxides and self-reactive substances: gathering of existing experimental data, new experimental campaigns, review of existing models and proposition of new estimation methods.
The synthesis of peroxycarboxylic esters, as one subgroup of organic peroxides, is characterized by a high thermal hazard potential regarding process safety. In case of failure in the production process, e.g., if the heat of reaction cannot be removed sufficiently fast, decomposition reactions can be triggered, and as a result, remarkable amounts of heat and gas can be released and can cause a high extent of damage. Multifarious technical and organizational measures are necessary to ensure the safe industrial production of peroxides. With the introduction of microreaction technology plenty of possibilities have been opened to carry out highly exothermic reactions in smaller volumes and with more efficient heat removal. In this paper we report the application of three different microstructured reactors, representing different mixing strategies, to synthesize two peroxymonocarboxylic esters, namely tert-butyl peroxypivalate and tert-butyl peroxy-2- thylhexanoate. The following reactor types were considered: an orifice microreactor, a split and recombine microreactor and a capillary tube reactor in combination with ultrasonication. The efficiency of the two Phase liquid/liquid reaction is expressed in comparison of conversion and selectivity. With microreaction technology a remarkable increase in space-time-yield, ranging from 12,500 kg·m−3·h−1 to 414,000 kg·m−3·h−1, is achieved.
Autoclave methods are commonly used when pressure progress under thermal stress is of interest. One of them is the mini-autoclave method by Kühner AG. To test the robustness of the equipment under powerful exposure, two known high energetic materials, DNT and TNT, were investigated. The sample mass was increased stepwise in the range from 0.25 g to 1.0 g. For one test (1 g TNT), gas burners instead of the usually employed 2-zone heating block, were used to intensify the test conditions. Results showed the expected slower pressure generation of DNT in comparison to TNT. The mechanical robustness of the apparatus could be approved in all runs. Pressure data were used to calculate the energy release of decomposition. The values were in good agreement with the heat of decomposition, estimated by DSC.