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The friction and wear behaviour of thin hard coatings, such as TiN and the promising class of C-based coatings (a-C, a-C:H, and diamond for example), are compared under oscillating and reciprocating sliding conditions. The typical effects of test parameters, such as stroke, frequency, normal force, relative humidity and test duration, are described as a basis for the proper selection of test conditions or, conversely, for the selection of suitable coatings for particular practical applications.
Friction and wear data from over 1000 vibrating tests using thin hard coatings against 100Cr6 and against Al2O3 have been compiled in a database. This allows easy manipulation and comparison of test results. Using selection criteria and filter procedures (e. g., lifetime of coatings, friction limits, and critical wear rate), suitable coating systems for different test conditions can be chosen from the database. The effects of test parameters on friction and wear behaviour and changes have anyway to be known for meaningful tribotesting, as well as for the selection of coatings.
The friction and wear behaviour of materials is often characterised in laboratory tests using a simple ball-on-flat configuration. From this type of test can be derived information useful in guiding the development of tribomaterials and in helping select candidate materials for specific applications. A large variety of tribotesting methods exists, and indeed several are not yet standardised. One of these methods is the oscillating sliding test, where a ball moves in relation to a disc, usually with small strokes. This method is almost non-destructive and can be applied to very small specimens. One of the most important parameters in laboratory tests is the humidity of the surrounding air. Experimental results on the friction and wear characteristics of different ceramics tested against different ball materials at room temperature in oscillating sliding contact are presented here and discussed, taking into account the effects of the test duration, relative humidity, and counterbody material.
Fundamentals of Tribotesting
(2000)
Tribology is an experiment-oriented branch of a complex, interdisciplinary science, in which testing plays a major role in the solution of technical problems, in the field as well as in the development of tribomaterials. Various test methods are used for this purpose, and the results are sensitive to the choice of test method and test conditions.
In this paper, the effects of test parameters on friction and wear results are considered, some selected results of model tests with different types of materials are presented, and guidelines are derived, that help improve the reliability and level of confidence of tribological tests performed in laboratories.