Polymer surfaces can be finished with functional groups upon exposure to a plasma. Species of the plasma gas are attached at surface carbon atoms, forming functional groups of different composition. To produce a modified polymer surface with a high density and homogeneity of hydroxyl groups only, the oxygen-plasma-formed oxygen functional groups were chemically reduced by diborane and LiAlH4 with yields of 10 to 11 OH groups per 100 carbon atoms in the 3 to 5 nm near-surface layer as detected by X-ray photoelectron spectroscopy (XPS). The identification of hydroxyl groups was performed by means of attenuated total reflectanceFourier transform infrared spectroscopy and XPS.
The chemical and morphological stabilities of polymer segments in the near-surface layer were investigated by spectroscopic methods such as X-ray photoelectron spectroscopy and near-edge X-ray absorption fine structure spectroscopy. Model studies were undertaken with LangmuirBlodgett films, self-assembled monolayers and oligomer films. For thin polymer layers (30 to 500 nm), the changes in molecular-weight distributions of some polymers were investigated systematically by size exclusion chromatography, matrix-assisted laser desorption/ionizationtime-of-flight mass spectrometry and thermal-field flow fractionation for oxygen- and helium-plasma exposures. The polymer surfaces were found to be relatively stable at exposure to an oxygen low-pressure plasma up to ca. 2 s. This is important information to get maximum adhesion to metals in composites. In correlation to their redox potentials, potassium, aluminium and chromium react with oxygen functional groups at the polymer/metal interface. In a dedicated study, chromium was found to attack aromatic rings and form different reaction products.