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- Functional groups (3)
- Plasma modification (2)
- Plasma polymerization (2)
- Pulsed plasma (2)
- Pulsed plasma polymerization (2)
- Acrylic acid (1)
- Adhesion (1)
- Adhesion promoters (1)
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- Allyl alcohol (1)
In contrast to other plasma modification processes of polymer surfaces, the bromination is very selective and shows a high yield in C—Br groups. The most convenient bromination process was found using bromoform, which was thus preferred to elemental bromine, allyl bromide, vinyl bromide or tert-butylbromide. The bromoform process give yields in C—Br up to 40 C—Br or more, with only 2-3% co-introduction of O-functionalities whereas allyl bromide results in yields of about 20 C—Br and more, but in more than 10% oxygen-containing by-products. C—Br groups serve as anchoring points for grafting of molecules, oligomers and pre-polymers of diole or diamine character.
The hydrolytic degradation of technical poly(ethylene terephthalate) (PET) was investigated by means of different methods such as size-exclusion chromatography (SEC), viscometry, light-scattering, thin-layer chromatography, end-group titration, and matrix-assisted laser desorption/ionization mass spectrometry (MALDI-MS). The long-term degradation was simulated by exposing PET filament yarns to aqueous neutral conditions at 90°C for up to 18 weeks. By means of MALDI-MS and thin-layer chromatography, the formation of different oligomers was obtained during polymer degradation. As expected, an ester scission process was found generating acid terminated oligomers (H-[GT]m-OH) and T-[GT]m-OH and ethylene glycol terminated oligomers (H-[GT]m-G), where G is an ethylene glycol unit and T is a terephthalic acid unit. Additionally, the scission of the ester bonds during the chemical treatment led to a strong decrease in the number of cyclic oligomers ([GT]m). The occurrence of di-acid terminated species demonstrated a high degree of degradation.
The influence of different types of low and atmospheric pressure plasma on poly(ethylene terephthalate) (PET) has been studied in terms of changes in molar mass and molar mass distribution. Apart from a variation of plasma gases (oxygen, helium) different types of plasma (microwave, radio frequency, corona discharge) were used for the plasma surface modification. The changes in molar mass and types of functional end groups of lower molar mass products were investigated by means of matrix-assisted laser desorption/ionization time of flight mass spectrometry (MALDI-TOFMS), whereas the high-molar mass fraction was analyzed by means of size-exclusion chromatography (SEC). The formation of crosslinked products during exposure to a helium plasma, which emits preponderately energy-rich and intense ultraviolet radiation, was proved by means of thermal field-flow fractionation (ThFFF). This method combined with a multiangle laser light scattering (MALLS) detector allows detection of weakly crosslinked polymers and microgels. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1639-1648, 1998
Communication: Fire retardant coatings are deposited on polyamide-66 using plasma polymerisation. Chemical composition and thickness of deposits are adjusted varying the plasma treatment based on hexamethydisiloxane mixed with oxygen. The fire retardancy performances are evaluated using a cone calorimeter. The correlation between fire retardancy and thickness as well as chemical composition is discussed.
Technical waxes and paraffins were investigated using supercritical fluid chromatography (SFC), matrix-assisted laser-desorption/ionization mass spectrometry (MALDI-MS) and size-exclusion chromatography (SEC). SEC enables the simultaneous determination of molecular masses up to high values and molecular mass distributions. The resolution of homologous species, however, is poor. In this respect the use of SFC is advantageous. Proper resolution of homologues may be provided up to Mr~1200 without great difficulty. To compare these chromatographic results MALDI-MS was applied for the determination of molecular masses and mass distributions in technical waxes for the first time. Using reflectron mode excellent MALDI mass spectra could be achieved in the molecular mass range up to 1000 Da. The mean values of the molecular masses calculated by MALDI-MS were in sufficient agreement with those of SFC. In the linear mode of MALDI-MS molecular masses could be determined to nearly 3000 Da. Beyond this mass range SEC still remains the method of choice. Advantages and difficulties of the used methods are discussed in this paper.
Polymer surfaces can be finished with functional groups upon exposure to a plasma. Species of the plasma gas are attached at surface carbon atoms, forming functional groups of different composition. To produce a modified polymer surface with a high density and homogeneity of hydroxyl groups only, the oxygen-plasma-formed oxygen functional groups were chemically reduced by diborane and LiAlH4 with yields of 10 to 11 OH groups per 100 carbon atoms in the 3 to 5 nm near-surface layer as detected by X-ray photoelectron spectroscopy (XPS). The identification of hydroxyl groups was performed by means of attenuated total reflectanceFourier transform infrared spectroscopy and XPS.
Several possibilities exist to produce a modified polymer surface with a high density of only one sort of functional group such as: (i) the plasma grafting of unfragmented monomer molecules and their polymerization forms OH, NH2, COOH groups, etc. in concentrations of approximately 25 groups per 100 C atoms; (ii) selective plasma bromination provides 1025 CBr groups; (iii) the plasma oxidation of polymer surfaces in an O2 plasma followed by the chemical reduction of all O-containing groups to OH groups by diborane, vitride (Na complex) or LiAlH4 yields 914 OH groups per 100 carbon atoms; and (iv) the grafting of spacers with different endgroups onto OH or CBr groups produces 710 spacer molecules/100 C. This work was focused on the formation of thin plasma deposited polymer layers with a maximum of (homo)functional groups and with a minimum of chemical irregularities using the pulsed plasma technique. The monomers were allylalcohol, allylamine, acrylonitrile and acrylic acid. The further intent was to study the interactions of functional groups (OH, COOH, NH2) and deposited metals (Cr, Al, Ti). It was expected that more basic (NH2), weakly basic or neutral (OH) or more acidic (COOH) groups would show different interactions and chemical reactions with metal atoms.
The X-ray-induced sample damage during mono XPS analysis of an oxygen-plasma-oxidized and subsequently wet-chemically reduced poly(propylene) film was investigated as a showcase for plasma-modified or plasma-deposited samples. By doing this, the degradation index approach as introduced by Beamson and Briggs in the Scienta ESCA300 high-resolution XPS database of organic polymers has been adopted. As to be expected, the sample degrades by loosing oxygen as revealed by observation of decreasing O/C and COR/Csum ratios. However, the X-ray degradation indices are definitely higher than those of conventional reference polymers. Moreover, the COR/Csum degradation index is significantly higher in comparison with one obtained for the O/C ratio. In that context, there is no difference between the plasma sample and a conventional poly(vinyl alcohol) polymer. It is concluded that for reliable quantitative surface chemical analysis, the quality of spectra in terms of acquisition times must be optimized aimed to a minimization of X-ray degradation. Finally, it is proposed to describe the photon flux of an X-ray gun in an XPS experiment, which defines the degradation rate at the end, by using the sample current simply measured with a carefully grounded sputter-cleaned reference silver sample.
Polymers synthesized with plasma techniques are very interesting materials for electronic, optic, and bio compatible applications. Thin films of plasma polymers shows a good adhesion to metals, glass, or other polymers. But the supramolecular structure, the durability, and the chemical and mechanical behavior of these polymers is poorly understood. Therefore dielectric investigations are carried out to study the dynamic behavior of the plasma polymers. As polymer system allyl alcohol/alkene is chosen to get polymers with a defined concentration of hydroxyl groups. The dielectric investigations shows several relaxation processes and a dependency of the dielectric parameters from the ratio of allyl alcohol in the polymer is observed. This results indicated that the alkene monomers were assembled continuous into the polymer matrix.
The chemical and morphological stabilities of polymer segments in the near-surface layer were investigated by spectroscopic methods such as X-ray photoelectron spectroscopy and near-edge X-ray absorption fine structure spectroscopy. Model studies were undertaken with LangmuirBlodgett films, self-assembled monolayers and oligomer films. For thin polymer layers (30 to 500 nm), the changes in molecular-weight distributions of some polymers were investigated systematically by size exclusion chromatography, matrix-assisted laser desorption/ionizationtime-of-flight mass spectrometry and thermal-field flow fractionation for oxygen- and helium-plasma exposures. The polymer surfaces were found to be relatively stable at exposure to an oxygen low-pressure plasma up to ca. 2 s. This is important information to get maximum adhesion to metals in composites. In correlation to their redox potentials, potassium, aluminium and chromium react with oxygen functional groups at the polymer/metal interface. In a dedicated study, chromium was found to attack aromatic rings and form different reaction products.
Several approaches were investigated to produce monosort functionalized polymer surfaces with a high density and homogeneity of functional groups: (i) Plasma oxidation followed by wet-chemical reduction, (ii) formation of radicals and grafting on of functional group carrying molecules, (iii) plasma bromination followed by (iv) Williamson or Gabriel-like synthesis of spacer molecules, and (v) a pulsed plasma polymerization of functional groups bearing monomers or (vi) their copolymerisation with other comonomers. The formation of hydroxyl (OH), primary amino (NH2), and carboxyl (COOH) groups was studied in detail. The oxygen plasma treatment (i) in a low-pressure non-isothermal glow discharge results in the formation of a wide variety of O functional groups, polymer degradation and crosslinking. Low power densities and short exposure times (0.1 to 2 s) are required to functionalize a surface while preserving the original polymer structure. Carbonate, ester, and aromatic groups are rapidly degraded by an oxygen plasma treatment leading to scissions of polymer backbones and loss in molecular weight. Also the formation of macrocycles and C=C bonds was observed in a region of around 4 nm in depth. The investigated polymers could be classified by their degradation behaviour on exposure to the oxygen plasma.___TAGSTART___BR___TAGEND___ In order to maximize the process selectivity for OH groups, the variety of oxygen functionalities formed by the oxygen plasma was wet-chemically reduced by diborane, vitridetrade (Na complex), and LiAlH4. Typical yields were 9 to 14 OH groups per 100 carbon atoms.___TAGSTART___BR___TAGEND___ Plasma bromination (iii) (40 Br per 100 C atoms) of polymers, followed by grafting of spacer molecules (iv), has been proved to be a highly selective reaction.___TAGSTART___BR___TAGEND___ Another way to produce high densities of monosort functionalities was the pulsed plasma polymerization of functional group bearing monomers such as allylamine, allylalcohol or acrylic acid (v). The retention of chemical structure and functional groups during plasma polymerization was achieved by using low power densities and the pulsed plasma technique. The maximum yields were 30 OH, 18 NH2, and 24 COOH groups per 100 C atoms. To vary the density of functional groups a chemical copolymerization with ''chain-extending'' comonomers such as butadiene and ethylene was initiated in the pulsed plasma (vi). Additionally, the often-observed post-plasma oxidations of such layers initiated by reaction of trapped radicals with oxygen from the air were successfully suppressed by using NO gas as radical quencher.
Modelling plasma-induced reactions on polymer surfaces using aliphatic self-assembling and LB layers
(1998)
The retention of chemical structure and functional groups during plasma polymerization was investigated. Usually plasma polymer layers, prepared by a continuous wave radio-frequency plasma, are often chemically irregular in their structure and composition. To minimize these irregularities low wattages and the pulsed plasma technique were applied to avoid fragmentations. The first goal was to produce plasma polymers comprising double or triple bonds as precursors for electrically conducting polymers. Acetylene, ethylene, butadiene and polystyrene were used as monomers and deposited as thin polymer films by pulsed plasmas of low wattages. Styrene polymerization was strongly enhanced in the dark phase (plasma off) of a pulsed r.f. plasma caused by the reactivity of the vinyl-type double bond. This could be confirmed by a verification of a rather high chemical regularity of the film sample. The oxygen content of this film measured by X-ray photoelectron spectrometry (XPS) was in situ 0% and after 24 h exposure to air lower than 1%. Additionally, post-plasma oxidations of trapped radicals with air could be suppressed using NO gas as radical quencher. Such quenched plasma polymer layers were completely stable against oxidation for a number of weeks. During the low-wattage pulse plasma polymerization metal atoms were simultaneously or layer by layer evaporated into the growing layer and in situ measured by XPS. These metal atoms are acting as dopants. Here, Li, K, Mg and Cr were used at different concentrations providing electrical conductivity and magnetic properties for the film.