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Among new types of plasma processes, the underwater plasma is one of the most attractive methods for functionalization of polymer surfaces. The interesting features of plasma solution system are that the material surfaces to be modified remain in contact with the plasma-moderated solution. The role of plasma-moderated liquids, allows the reach of the reactive species through solution onto the geometrically hindered sites. The UV radiation produced in plasma formation helps in generating additional excited, ionized, and dissociated molecules and species in the reaction solution. An interesting feature of the technique is its flexibility to use a wide variety of additives as or in solution system. This allows us to create a selective or monotype functionalization of material surfaces. Such system was studied for the selective hydroxyl functionalization of polypropylene surface. The oxidation of polymer surfaces and the introduction of O-containing functional groups by underwater plasma was found to exceed concentrations typically achieved in oxygen low-pressure gas discharge plasmas up-to two-folds (maximal 56 O/100 C). The fraction of OH groups among all O-containing moieties amounts from 25 to 40% in comparison to that in the gas plasma of about 10% OH groups. Addition of hydrogen peroxide into this same system increases the fraction of C—O bonds up to 75% (27-OH/100 O). A study was focused to optimize the role of hydrogen peroxide on the efficiency of oxidation and selectivity with chemical derivatization with respect to the formation of mono-sort hydroxyl functionalities, calculated using a chemical derivatization technique.
Study of carboxylic functionalization of polypropylene surface using the underwater plasma technique
(2009)
Non-equilibrium solution plasma treatment of polymer surfaces in water offers the possibility of more dense and selective polymer surface functionalization in comparison to the well-known and frequently used low-pressure oxygen plasma. Functional groups are introduced when the polymer surface contacts the plasma moderated solution especially water solutions. The emission of ions, electrons, energy-rich neutrals and complexes, produced by the ion avalanche are limited by quenching, with the aid of the ambient water phase. The UV-radiation produced in plasma formation also helps to moderate the reaction solution further by producing additional excited, ionized/dissociated molecules. Thus, monotype functional groups equipped polymer surfaces, preferably OH groups, originating from the dissociated water molecules, could be produced more selectively. An interesting feature of the technique is its flexibility to use a wide variety of additives in the water phase. Another way to modify polymer surfaces is the deposition of plasma polymers carrying functional groups as carboxylic groups used in this work. Acetic acid, acrylic acid, maleic and itaconic acid were used as additive monomers. Acetic acid is not a chemically polymerizing monomer but it could polymerize by monomer/molecular fragmentation and recombination to a cross linked layer. The other monomers form preferably water-soluble polymers on a chemical way. Only the fragmented fraction of these monomers could form an insoluble coating by cross linking to substrate. The XPS analysis was used to track the alterations in -O-CO- bond percentage on the PP surface. To identify the -COOH groups on substrate surface unambiguously, which have survived the plasma polymerization process, the derivatization with trifluoroethanol was performed.