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- Non-destructive testing (9)
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Eingeladener Vortrag
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The active approach for non-destructive-testing in Civil Engineering (NDT-CE) with infraredthermography (IR), developed at the Federal Institute for Materials Research and Testing (BAM), is described in part one of this contribution. The active IR-approach is based on the principles of impulse- (IT) and pulse-phase-thermography (PPT). The concept is a direct result of a research project at the BAM in cooperation with the Technical University of Berlin (TUB) and was funded by the Deutsche Forschungsgemeinschaft (DFG). In the second part results of the new thermography-scanning system (thermo-scanner) of BAM on debonding of multi-layered structures, especially carbon fibre reinforced plates (CFRP) on concrete are presented. Both, the thermo-scanner developed at BAM, and the investigations carried out, are part of the
EU-Project Sustainable Bridges. In the third part of the paper the characteristic frequency of the optimum phase-contrast as a means for the characterization of defects depth in CE by means of PPT is introduced. A new quantitative approach is tested and discussed on concrete structures with defects of polystyrene and gas concrete.
Berlin Main Station is the largest multi-level station in Europe. Its daily passenger number amounts to over 300.000. Structures built for such a large number of people require a high-level safety standard. The station was built on the inner city site of the historic Lehrter Bahnhof. The conditions for building and start of operation were challenging by several reasons. The typical sandy ground with a high level of groundwater makes the permanent static stability of such a complex structure difficult. Several completed, ongoing, and planned construction activities in the immediate vicinity of the station influence the ground settlement of the whole area. On basis of the structural design an impact prediction was calculated, which expected certain vertical displacements particularly between the single columns of the outer concrete bridges of the building. These columns support the glass roof construction, which only allows a defined limit of displacement. In order to avoid damage, a concept for monitoring and adjusting potentially occurring displacements was developed for installation at the outer bridges of the station.
Condition assessment of old railway bridges, a scientific cooperation between Berlin and Wroclaw
(2009)
Two years ago, the East Prussian and the Low-Silesian Railway lines celebrated their 160th anniversaries. The history of both first railway connections in the Eastern railway network development in the whole region in the 19th century is presented together with information about the railway between Berlin and Wroclaw. Special attention is paid to the railway bridges built in this period. The first large iron bridges and typical masonry arch structures are presented. Special attention is paid to masonry arches. The condition appraisal of existing masonry arches requires new developed technical methodologies, effective tools and procedures for the description of the bridges current state and function. Their current technical condition as well as service-ability is described.
The Berlin Main Station was built between 2000 and 2006. At the occasion of the 10th anniversary after the Berlin Main Station was officially opened to train traffic, a view back on eight years of monitoring was given. For the period of the construction with different load cases, the monitoring system was required by the Railway Authorities (Eisenbahnbundesam, EBA) to survey differential vertical displacements between neighbouring supports of the glas roof and the partially prestressed middle bridges. 128 sensors were installed.The data was published in the Internet with access restricted to the BAM scientists and the owner of the station, the German Railways DB AG.
Civil engineers, who are involved in nondestructive testing have to solve an essential task: the transfer of the results of NDT-research into practice. NDT in civil Engineering is a quite new discipline. The results must meet the needs of the infrastructure owners to convince them about the usefulness of NDT. The issue of reliability of the NDT-data was discussed.
Opportunities and limitation of non-destructive testing in condition assessment of bridge structures
(2009)
In 1882, the East-West suburban train viaduct was built through Berlin as part of the public traffic solution in the late 19th Century. Today, the only left over iron arch bridge is a pair of two arches Crossing the Spree river in the middle of Berlin. Before dismantling the former parallel two original pairs of iron arches and rebuilding new arches for the high-speed railway line through Berlin in 1997, BAM was involved in an extensive test program of the heritage iron arch structure. Especially the estimation of accumulated damage in critical details and the verification of the old material properties at early stage was important information to the bridge owners. The testing program included two strain and displacement measurement campaigns, non-destructive testing, materials testing and microscale metallographic analysis of critical details. The measured strain cycles were significant lower in number and size than expected. Most of the cycles were compression stress cycles only. The work was planned in Cooperation with the Berlin consultancy Professor Hilbers that was responsible for the design and calculation of the reconstruction measures. Additionally, after calculation of the possible reuse of the old arches, we compared measured data from strain measurements with the results from calculation.
The measured data and the calculated data show a good qualitative correlation.
The construction process of the New Berlin Main Station, the former Lehrter Bahnhof, has been monitored from the beginning. In this station, the main European east-western railway connection crosses the northsouth railway lines. Four east-western bridges, built in the first construction phase, carry the platforms for international lines and suburban train tracks. The outer two bridges carry the supports of the relatively flat glass roof, too. Since the glass roof is very sensitive to vertical displacements, the authorities required a complex monitoring system. This case study describes long-term measurements with classical and enhanced innovative sensors to monitor vertical displacements of neighboring glass roof supports. Additionally, traditional strain gauges were embedded parallel to long-gauge length fiber-optic strain sensors in the near-surface concrete of the partial prestressed bridges to reliably survey possible changes.
The measurements on site go along with long-term laboratory tests on prestressed concrete beams. Researchers study load effects and long-term environmental influences on two large-scale model beams, inside and outside the laboratory.
The monitoring system has been working stable as an early warning system for any changes of the structural conditions since 2002. All data are available on line for both the project team and the owner.
The reliability of data, obtained from nondestructive testing depends on many different factors as e.g. the equipment, the human factor, the influence of material properties, geometrical accessibility of the given detail, the structure of the detail, but also from data acquisition, processing and interpretation. The presentation introduces to current possibilities for the quantification of measurement results received during nondestructive testing.