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- Sol-gel (7)
- Hydrogen detection (4)
- Electronic nose (3)
- SPME-GC-MS (3)
- Voltammetric electronic tongue (3)
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Organisationseinheit der BAM
CrN film coatings were prepared by magnetron sputter deposition at different nitrogen partial pressures. The film characterisation by XRD and DTG gives average bulk compositions of Cr2N and CrN for the coatings. Highly sensitive XPS investigations were performed and the chemical and phase compositions of a film surface range of about 10 nm thickness was estimated quantitatively from the deconvoluted peak intensities. It is demonstrated that the composition of the surface of chromium nitride thin films differs from the core and is more complex in constitution. Not only chromium nitrides (Cr2N and CrN) but also chromium oxynitrides and chromium oxides (CrOx and CrOxHy) were detected. Metallic chromium was also found in films prepared at higher nitrogen flow. The concentration of the estimated phases shows dependence on film preparation and additional heat treatment.
A silicon MIS-structure prepared with thin layers of the super-ionic conductor LaF3 and Pd is used to detect hydrogen. The sensor is able to detect hydrogen in a concentration range from below one ppm to the lower flammable limit in air which is 4 vol.-%. The chip operates at room temperature which results in an extremely low energy consumption compared to other hydrogen sensors. Only once per day a short heating pulse is necessary to reactivate the sensor chip. In cooperation with the BAM, a long-term experiment was carried out. The duration of the measurement was about three months, with a hydrogen exposure every two weeks. The sensor signal remained stable over the measured period.
A new planar sensor element for continuous coulometric trace humidity measurements in industrial gases has been developed. In order to ensure precise measurements a calibration facility including a precision dew point hygrometer as a reference device was developed. The sensor can measure the humidity in the frost point temperature range of -20 °C to -80 °C and has an expanded uncertainty of 2 K, a fast reaction time and a settling time of the entire system from 15 to 30 min.
Carbon nanofibers (CNFs) were functionalized by a multistage process including oxidation, reduction and silanization. The chemical modifications were examined by Fourier transform infrared spectroscopy, X-ray photoelectron spectrometry, Raman spectroscopy and thermogravimetric analysis. The silanized CNFs were then added into an epoxy resin (EPON 828) to study the effect of the surface modification of CNFs on the properties of nanocomposites. For comparison, nanocomposites containing original unmodified CNFs were also investigated. Scanning electron microscopy indicates better dispersion of modified fibers in the epoxy polymer matrix; the mechanical and thermal properties of composites are also improved; the electrical conductivity of the composites is reduced.
It has been shown that tetraethoxysilane-derived precursors are suitable solutions for impregnating pine sapwood to improve its dimensional stability. Tailored sol–gel syntheses result in precursors with nano-scaled silica species which are able to penetrate into the cell walls of wood. The physical fixation of those species inside the cell walls was verified by ESEM/EDX investigations. There is evidence that the silica species are chemically bonded to wood components. Nonreacted alkoxy groups can exist in the wood composites after impregnation. The amount of these organic residues depends on the composition of the precursors, especially their condensation degree and reactivity. Treatments for finishing the composites after the impregnation step to get clean products and stable properties are discussed in this context. An explanation of the complex relationship between solids content in the impregnation solutions and percentage weight gain and bulking of the composites is given. It can be demonstrated that high WPG values (>20 %) are pre-conditions for an effective protection of the resulting composites but they only guarantee efficient improvements if connected with the incorporation of the inorganic component inside the cell walls. Therefore, the sol–gel syntheses have to be carried out in such a manner that very small (<2 nm) as well as reactive species are sufficiently available. This demands syntheses using sub-stoichiometric water contents (H2O/TEOS <4, better <2).
A comprehensive analysis of composition and structure is essential for the development of new materials with tailored properties. We will demonstrate the application of SEM, XPS and XRD for the development of thin films containing nano-scaled electrical conductive particles for application in hybrid resistors.
The films were prepared using the sol-gel process and precursor solutions were synthesized from an acid hydrolysis of a mixture of TEOS, water and ethanol. Alcoholic solutions of ruthenium chloride were then allocated to obtain up to 30 vol% filler in the films. The films were precipitated by dip-coating on silicon, silica or glass sheets and heat treated at up to 600°C in air or nitrogen atmospheres.
A nano-structured morphology could be identified consisting of homogeneously dispersed crystalline RuO2 particles of 10 to 180 nm in size, in an amorphous SiO2 matrix. Film morphology can be varied using the synthesis process. The resistivity of the films was measured by an I-V measurement system. It changes drastically from 109·cm to 10-2·cm according to the amount of dispersed conductive particles.
The results show that composition-structure-property relations can be described by use of sophisticated analytical methods.
The electrical properties of solgel-derived films can be tailored by embedding conductive particles of ruthenium dioxide or carbon black in an insulating amorphous SiO2 silica matrix. The preparation process included an acid hydrolysis of tetraethoxysilane and methyltrimethoxysilane. Then alcohol solutions of ruthenium chloride or carbon black were added. Films of filler concentration up to 60 vol.% were prepared by dip coating and then dried and heat-treated at various temperatures up to 600_°C. The D.C. resistance of the films can be varied within the range of 109 to 102 OHgr sdot cm. A non-linear dependence on filler composition in the films was observed for both systems, which is explained by a modified percolation theory. A percolation threshold of 5.5 vol.% for SiO2-RuO2 or 50 vol.% for SiO2-C films, whereby the resistance drastically decreases, was determined. Moreover the temperature dependency of resistance and the current-voltage characteristics of the films can also be explained by this geometric model.
The preparation of sol-gel derived silica-based nanomaterials containing electrical conductive carbon fillers in an extensive composition range is described and their electrical properties are presented. Nanomaterials of carbon filler concentrations up to 60% (v/v) were obtained by dip coating or screen-printing from precursors of hydrolysed alkoxysilanes. Nanostructured morphology could be identified to consist of homogeneously dispersed carbon black particles or carbon fibres of 30 to 500 nm in size in a modified silica matrix. The electrical resistivity of the films changes drastically from 1010 to 10?1 O?cm, according to the amount of dispersed conductive particles. A threshold between 5 and 50% (v/v), at which the resistance abruptly decreases, was determined. A geometrical model related to percolation theory explains this non-linear dependence on the filler composition in the materials. Moreover the temperature dependence of resistance and the current-voltage characteristics of the nanomaterials can also be illustrated using this geometric model.
Aluminium oxide films were prepared by a dip-coating procedure from solutions of hydrolysed aluminium-tri-sec-butoxide in methoxyethanol on austenitic steel as well as hard metal tools. The heat treatment was performed in an argon atmosphere or vacuum at temperatures up to 1100 °C. Characterisation of the coatings by SEM, showed nearly crack free coatings with a dense morphology which completely cover the substrate. The chemical composition of the coatings was investigated by ESCA, GD-OES and XRD measurements. This analysis detected a multi-layered arrangement of spinel phases, ?- and ?-alumina in the coatings. The scratch test showed sufficient adhesion of the coatings comparable to CVD layers. Pin-on-disc and oscillating sliding tests were carried out on solgel coated samples and also on uncovered reference samples. The determined wear rates and friction coefficients showed significant improvement in wear resistance of solgel coatings containing a corundum phase. The strong adhesion to the substrates is due to a layered assembly formation and gradient composition of the coating caused by an interdiffusion of metal cations and oxygen in the metal/oxide interface during heat treatment.