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Organisationseinheit der BAM
A comprehensive analysis of composition and structure is essential for the development of new materials with tailored properties. We will demonstrate the application of SEM, XPS and XRD for the development of thin films containing nano-scaled electrical conductive particles for application in hybrid resistors.
The films were prepared using the sol-gel process and precursor solutions were synthesized from an acid hydrolysis of a mixture of TEOS, water and ethanol. Alcoholic solutions of ruthenium chloride were then allocated to obtain up to 30 vol% filler in the films. The films were precipitated by dip-coating on silicon, silica or glass sheets and heat treated at up to 600°C in air or nitrogen atmospheres.
A nano-structured morphology could be identified consisting of homogeneously dispersed crystalline RuO2 particles of 10 to 180 nm in size, in an amorphous SiO2 matrix. Film morphology can be varied using the synthesis process. The resistivity of the films was measured by an I-V measurement system. It changes drastically from 109·cm to 10-2·cm according to the amount of dispersed conductive particles.
The results show that composition-structure-property relations can be described by use of sophisticated analytical methods.
Decay resistance of pine sapwood treated with titanium alkoxide solutions was tested against the brown-rot fungi Coniophora puteana and Poria placenta for exposure times of 10 and 16 wk. In practice, wood-specimens were vacuum-impregnated by alcoholic solutions of titanium alkoxide with concentrations in the range of 5–16 mass % (solid content in solution) and subsequently cured under different humidity conditions. Results reveal that treated wood degraded up to 5% in comparison to untreated one that deteriorated 38% and 50%, respectively against both wood-decay fungi. Even full protection (mass loss below 3%) was achieved against brown rot with titanium alkoxide solution containing solid content of around 5 mass% with a weight percentage gain (WPG) of 9 mass%. With increased concentration, fungal resistance decreased slightly which was associated with more cracks and imperfections formed in the deposited layers of titanium dioxide in the adjacent wood matrix. Thermal analysis verified that a considerable amount of precursor remained in the wood structure as un-hydrolyzed organic residues. These organics, being bioactive, had the tendency to induce similar fungicidal effects as those of conventional fungicides. The amount of organic residues is correlated with the decay resistance of the tested samples. In a prolonged decay test, mass losses of 16-wk incubated samples do not show behavior different from that of the wood samples incubated for 10 wk. This result implies that the decay protection is permanent and confirms further the fungicidal activity of titanium-alkoxide-treated wood.
The antileaching efficacy of sol-gel-derived TiO2- and SiO2-based precursors has been evaluated through laboratory leaching trials with pine sapwood in two different ways. In a one-step process, wood was vacuum impregnated by the precursor solutions containing CuCl2. The copper (Cu) emission rates of the sol-gel-based impregnated woods were up to 70% lower than that of wood treated with pure CuCl2 solution at the same level of concentration. More improvement (80%) could be achieved in a two-step process, in which sol-gel precursors were introduced into an already CuCl2-treated wood. The refinement was attributed to several effects. In the one-step approach, Cu was embedded in the TiO2/SiO2 gels formed in the wood texture. During a two-step impregnation, gel layers that were formed in the wooden interior acted as an effective diffusion barrier. The sol-gel impregnations made wood more hydrophobic; therefore, the low amount of water that penetrated the cell wall was less efficient to leach out Cu.
Fire retardancy effects in single and double layered sol-gel derived TiO2 and SiO2-wood composites
(2012)
Sol–gel derived TiO2 and SiO2-wood inorganic composites are prepared by direct vacuum infiltration of silicon and titanium alkoxide based precursors in pine sapwood in one or two cycles followed by a controlled thermal curing process. The resulting flame retardancy effect is investigated under two different fire scenarios using cone calorimetry and oxygen index (LOI). Heat release rates (HRR) especially the values for the second peak, are reduced moderately for all single layered composites. This effect is more pronounced for double layered composites where HRR was reduced up to 40 % showing flame retardancy potential in developing fires. Beside this, smoke release was lowered up to 72 % indicating that these systems had less fire hazards compared to untreated wood, whereas no meaningful improvement is realized in terms of fire load (total heat evolved) and initial HRR increase. However impressively, the LOI of the composites were increased up to 41 vol% in comparison to 23 vol% for untreated wood displaying a remarkable flame retardancy against reaction to a small flame. An approximate linear interdependence among the fire properties and the material loading as well as fire residue was observed. A residual protection layer mechanism is proposed improving the residue properties for the investigated composites.
Sol–gel technology was applied in tailoring
novel wood-made-inorganic composites with improved
thermal and fire properties. In practice, composites materials
were prepared by impregnating pine sapwood wood with
nano-scaled precursor solutions derived from titanium(IV)
isopropoxide followed by a thermal curing process. Thermal
and fire properties were evaluated by thermal analysis and
cone calorimetry, whereas flammability was specified by
oxygen index (LOI) and UL 94 test. Peak heat release rates
were moderately reduced indicating fire retardance potential
in terms of flame spread attributed to the appropriate protection
layer action of the titania-based depositions. LOI
(oxygen index) values of these composites were increased up
to 38 vol.% in comparison to 23 vol.% for untreated wood.
The flame retardancy performance depends on the fire scenario
and is strongly influenced by wood loading and crackfree
deposition of the titania layers inside the composite.
In the area of hydrogen safety, research facilities are essential for the experimental investigation of relevant phenomena, for testing devices and safety concepts, as well as for the generation of validation data for the various numerical codes and models. Within the framework of the European HySafe Network of Excellence (NoE), the 'Integration of Experimental Facilities (IEF)' activity has provided basic support for joint experimental work. Even beyond the funding period of the HySafe NoE in the 6th Framework Program, IEF represents a long-lasting effort for the sustainable integration of experimental research capacities and expertise of the partners from different research fields. In order to achieve a high standard in the quality of experimental data provided by the partners, emphasis was put on the know-how transfer between the partners. On the one hand, documentation on the experimental capacities was prepared and analyzed. On the other hand, a wiki-based communication platform was established, supported by biannual workshops covering topics ranging from measurement technologies to safety issues. Based on the partners' contributions, a working document was created on best practice including the joint experimental knowledge of all partners with regard to experimental set-ups and instrumentation. The paper gives an overview of the IEF partners and the network activities over the last five years.
The paper demonstrates the scope of the differential thermal analysis coupled with the thermal gravimetry as an express method for estimation of thin film protecting ability and oxidation kinetics. Oxidation of an iron foil protected by the PVD titanium nitride thin film coating was investigated as well as non-isothermal oxidation of PVD thin films of TiN (two types of the preparation procedure), (Ti,Nb)N and (Ti,Al)N isolated from a substrate by dissolving them in an acid. Additions of aluminium and niobium are expected to improve chemical, thermal and biomedical properties of thin films for their technical application. It was established that the addition of niobium decreases, whereas the addition of aluminium not only increases the thermal stability of TiN coatings, but also changes the oxidation mechanism. It was demonstrated that the TiN film oxidation is a many-staged process depending on the heating rate. An opportunity of a quite formal treatment for getting Kissinger's estimation of kinetics parameters of different oxidation stages is also demonstrated.
Carbon nanofibers (CNFs) were functionalized by a multistage process including oxidation, reduction and silanization. The chemical modifications were examined by Fourier transform infrared spectroscopy, X-ray photoelectron spectrometry, Raman spectroscopy and thermogravimetric analysis. The silanized CNFs were then added into an epoxy resin (EPON 828) to study the effect of the surface modification of CNFs on the properties of nanocomposites. For comparison, nanocomposites containing original unmodified CNFs were also investigated. Scanning electron microscopy indicates better dispersion of modified fibers in the epoxy polymer matrix; the mechanical and thermal properties of composites are also improved; the electrical conductivity of the composites is reduced.
Carbon nanofibers (CNFs) were functionalized with 3-glycidoxypropyltrimethoxysilane and dispersed into epoxy resin. The chemical modification of CNFs was confirmed by FTIR, SEM, EDX and TGA measurements. After silanization, FTIR showed the existance of epoxy ring; EDX detected Si element; while TGA indicated 1.1 wt.% Si on CNFs. Mechanical properties were analyzed by DMA. Silanized CNFs/epoxy composites demonstrated improved dispersion of CNFs in the matrix, and an enhancement of storage modulus for about 20% compared to the neat matrix, which indicated that the modification of CNFs improved the adhesion between fillers and matrices. DC electrical conductivity of CNFs was reduced about 7-fold compared to the original CNFs due to the silane coating. Accordingly, the composites containing silanized CNFs also had lower electrical conductivity than those containing original CNFs. In spite of decreased electrical conductivity, thermal conductivity of silanized CNFs/epoxy composites was increased due to the surface modification of CNFs.