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Eingeladener Vortrag
- nein (21)
Corrosion of steel reinforcement in concrete exposed to chloride containing
environments is a serious problem in civil engineering practice. Electrochemical
methods, e.g. potential mapping, provide information whether the steel reinforcement
is still passive or depassivation has been initiated. By applying such techniques no
information on the type of corrosion, its extent and distribution of corrosion products
is available. Particular the corrosion progress is a significant problem. Especially in
the case of element corrosion in reinforced concrete structures, the development at
the anode can not be separated into corrosion damage causing by element corrosion
or self-corrosion. Until now also in laboratory tests it is impossible to collect such
information without destroying specimens after electrochemical testing was
performed place. To overcome this problem it was tried to study the steel surface
within the mortar specimens by X-ray tomography (CT). Within the scope of these
investigations it could be shown, that X-ray tomography is suitable to make corrosion
pits visible which are embedded in a mortar with a cover thickness of about 35 mm.
In this publication the corrosion damage of reinforced steel is documented timedependent
by X-ray tomography.
Erstmals wurden MMCs mit Hilfe der Interface-Kontrast verstärkenden Röntgen-Refraktions-Technik in Kombination mit der 3D-CT-Technik untersucht. Die Methode der Röntgen-Refraktions-Topography sowie der Röntgen-Refraktions-Tomography wurden in den letzten Jahren speziell für die zerstörungsfreie Charakterisierung von Leichtbau-Hochleistungs-Werkstoffen wie Verbund-Werkstoffen und Keramiken entwickelt. Die Technik basiert auf der Refraktion von Röntgenlicht an Grenzflächen zwischen Bereichen unterschiedlicher Elektronendichte wie z.B. Faser- und Matrix-Werkstoff. Auf Grund der kurzen Röntgen-Wellenlänge hat der Brechungsindex einen Wert dicht bei eins, sodass der Streuwinkel nur wenige Bogenminuten beträgt. Der Vorteil der kurzen Wellenlänge besteht jedoch darin, dass Poren und Risse detektiert werden können, deren Größe im Nanometerbereich liegen. Damit kann die Refraktions-Technik zum besseren Verständnis von Mikro- und Submikro-Strukturen in der Materialwissenschaft eingesetzt werden. Mit der hier vorgestellten Refraktions-CT wurden Ermüdungsmechanismen an MMCs, bestehend aus SiC-Faser verstärktem Titan (Ti6242) untersucht. Die Messungen wurden am Röntgen-Messplatz der BAM (BAMline) am Synchrotron-Speicherring-BESSY in Berlin Adlershof durchgeführt.
Ein effektives Wassermanagement ist ein wichtiger Aspekt in der Entwicklung von Brennstoffzellen hinsichtlich Langzeitstabilität und Optimierung der Leistungsfähigkeit. Eine zentrale Rolle spielt dabei die Gasdiffusionslage, die für die gleichmäßige Verteilung der Reaktionsgase auf die elektrochemisch aktive Schicht (Katalysator) sorgen soll. In diesem Beitrag werden gemeinsame Forschungsaktivitäten des Helmholtz-Zentrums Berlin für Materialien und Energie (Entwicklung bildgebender Verfahren) sowie des Zentrums für Sonnenenergie- und Wasserstoff-Forschung (ZSW, Entwicklung von Brennstoffzellen) vorgestellt. Im Rahmen dieser Kooperation werden die Entstehung, die Verteilung und der Transport von flüssigem Wasser, kurz das Wassermanagement, unter Betriebsbedingungen untersucht. Mittels Synchrotronradiografie und -tomografie werden kleinste Wassercluster in der Gasdiffusionslage detektiert. Die gewonnenen Erkenntnisse dienen der Modifikation und einer gezielten Auswahl der eingesetzten Materialien.
Water transport in an operating PEM fuel cell was investigated with synchrotron X-ray radiography with a spatial resolution of 3 µm and a temporal resolution of 5 s. This method allows for the detection of water accumulations with less than 10 µm diameter. We demonstrate that synchrotron X-ray imaging can dramatically expand the possibilities of imaging with high spatial and time resolution, especially as a complement to neutron radiography. Water transport processes from the first appearance of small water accumulations in the gas diffusion layer to their transport into the channel system were analysed in situ. Correlations between local effects such as water formation and operating conditions of the whole system, e.g. power variations, were found. A recently described eruptive water transport mechanism is analysed in detail.
Biocompatible materials such as porous bioactive calcium phosphate ceramics or titanium are regularly applied in dental surgery: ceramics are used to support the local bone regeneration in a given defect, afterwards titanium implants replace lost teeth. The current gold standard for bone reconstruction in implant dentistry is the use of autogenous bone grafts. But the concept of guided bone regeneration (GBR) has become a predictable and well documented surgical approach using biomaterials (bioactive calcium phosphate ceramics) which qualify as bone substitutes for this kind of application as well. We applied high resolution synchrotron microtomography and subsequent 3d image analysis in order to investigate bone formation and degradation of the bone substitute material in a three-dimensional manner, extending the knowledge beyond the limits of classical histology. Following the bone regeneration, titanium-based implants to replace lost teeth call for high mechanical precision, especially when two-piece concepts are used in order to guaranty leak tightness. Here, synchrotron-based radiography in comparison with classical laboratory radiography yields high spatial resolution in combination with high contrast even when exploiting micro-sized features in these kind of highly attenuating objects. Therefore, we could study micro-gap formation at interfaces in two-piece dental implants with the specimen under different mechanical load. We could prove the existence of micro-gaps for implants with conical connections as well as to study the micromechanical behavior of the mating zone of conical implants during loading. The micro-gap is a potential issue of failure, i. e. bacterial leakage which can induce an inflammatory process.
Methode und Prüfkörper zum Nachweis von Gussdefekten in Aluminiumbauteilen mit Computertomographie
(2009)
Corrosion of steel reinforcement in concrete exposed to chloride containing environments is a serious problem in civil engineering practice. Electrochemical methods, e.g., potential mapping, provide information whether the steel reinforcement is still passive or depassivation has been initiated. By applying such techniques no information on the type of corrosion, its extent and distribution of corrosion products is available. Particular the corrosion progress is a significant problem. Especially in the case of macrocell corrosion in reinforced concrete structures, the development at the anode cannot be separated into corrosion damage resulting from macrocell corrosion or self-corrosion. Until now also in laboratory tests it is impossible to collect such information without destroying specimens after electrochemical testing was performed. To overcome this problem it was tried to study the steel surface within the mortar specimens by X-ray tomography (CT). Within the scope of these investigations it could be shown, that X-ray tomography is suitable to make corrosion pits and their development visible which are embedded in a mortar with a cover thickness of about 35 mm. In this publication the time-dependent corrosion damage of reinforced steel is documented by X-ray tomography.
Phasenkontrastmessungen haben sich als hilfreich bei der
Kantenfindung von Strukturen mit nur geringem Absorptionskontrast erwiesen.
Solche Messungen können besonders gut mit monochromatischer Röntgenstrahlung
hoher räumlicher Kohärenz durchgeführt werden, wie sie bei der Synchrotron-
Computertomographie (SY-CT) benutzt wird. Nachteilig wirken sich allerdings die
Phasenverschiebung des Synchrotronstrahls über das Strahlprofil und damit die
Kantenverbreiterung in den zu untersuchenden Strukturen aus. Daher ist ein
dimensionelles Messen mit normalen Rekonstruktionsverfahren nicht möglich. In
der vorliegenden Arbeit werden neue Filterverfahren zur Korrektur der
Phasenverschiebung unter Beibehaltung des erhöhten Kontrastes bei der
Rekonstruktion angewandt, um ausgewählte einkomponentige Referenzobjekte
hinsichtlich der dimensionellen Messeigenschaften zu untersuchen. Als Referenz
werden rückgeführte Messungen mit taktilen Koordinatenmessmaschinen
herangezogen. Die Untersuchungen wurden im freien Strahl durch Variation des
Abstandes zwischen Objekt und Detektor am Strahlrohr der BAM am Helmholtz-
Zentrum Berlin für Materialien und Energie - Speicherring BESSY II durchgeführt.
Zwei Bildhauermodelle aus dem Georg-Kolbe-Museum Berlin standen
zur Restaurierung an. Das kleinere, "Lucino" (1920), 41cm, wurde hochauflösend
mit CT gemessen, da mittels CT sowohl der Herstellungsprozeß einer Gipsstatue
als auch der innere Zustand, wie Ergänzungen, Klebungen und Armierungen,
festgestellt werden können. Aus den CT Bildern ergab sich eine für die vorher vermutete
Gipszusammensetzung ungewöhnliche innere Struktur. Mit einer Freihand
bedienten Röntgenpistole zur Messung der Röntgenfluoreszenz wurde daraufhin die
Zusammensetzung des Materials der Statuette als Terracotta bestimmt. Durch den
Einsatz von Helium als Spülmittel konnten auch leichte Materialien nachgewiesen
und so eine Unterscheidung zwischen Gips und gebranntem Ton durchgeführt werden.
Aus den CT Daten wurde eine virtuelle Darstellung der äußeren Geometrie gewonnen.
Ein damit versuchsweise erstelltes Replik (Rapid Prototyping, 3D-Drucker,
TU-Berlin) entsprach nicht den Anforderungen des Museums zur Erstellung einer
Gußform für eine Bronzekleinserie der Statuette.
Die zweite Statue, die "Große Nacht" (1930) ist mit ihrer Größe von 2,12m und aufgrund
des durch korrodierende Metallarmierung verursachten Schadensbildes nicht
mehr transportfähig. Eine in-situ Untersuchung mit dem mobilen Tomographen, der
in den 1980ern zur Untersuchung von Bäumen gebaut und jetzt mit einem modernen
Flachdetektor und einer Röntgenröhre ausgestattet ist, wird vorgestellt. Die Möglichkeiten
der in-situ CT für große Skulpturen werden anhand der Ergebnisse diskutiert.
Ein dreidimensionaler Prüfkörper für die Lunkererkennung in Gussteilen mittels Computertomographie
(2010)
By means of synchrotron X-ray computed tomography, model composites consisting of silica and styrenebutadiene rubber were studied with a very high spatial resolution. By our analysis technique we were able to determine the nano- and micro dispersion from the experimental results by our numerical analysis. These results are discussed with respect to crucial advantages of the generically 3-dimensional tomography technique as compared to 2-dimensional methods. Our quantitative analysis of the 3d images demonstrates that in the case of our model composites the filler dispersion is good, independent on the filler concentration. Our new 3-dimensional results evidence that considering only 2-d pictures may lead to ambiguities that can lead to wrong conclusions.
Carrying out dimensional measurements by CT means assessing coordinates in space. CT must therefore be treated as a coordinate measuring technique similar to optical or tactile Coordinate Measuring Machines (CMMs). The well-established standards and guidelines for the acceptance- and verificationtesting of CMMs require the use of calibrated reference standards to achieve measurement machine characteristics.
Hence, transferring these concepts from coordinate metrology to CT, a dedicated CT-specific reference standard was designed, manufactured and calibrated using a tactile CMM. For comparison purposes, a CAD model was created by reverse engineering using the calibration data. The calibrated model was fed into a virtual CT and the measurement process was simulated. The reference standard was measured by micro-CT.
By comparing the characteristics of the measurement output of CT and the output gained from simulation, the influences of measurement artefacts can be judged, for the first time, in analogy to existing Guidelines of coordinate metrology.
Algorithms were developed to approximate the 3-dimensional internal packing density distributions of fibrous filter media at different levels of detail and complexity. Each algorithm uses certain input information derived from X-ray tomographic data of filter samples.
Algorithm 1 creates a binary media structure consisting of the true (i.e. tomographically determined) void distribution plus regions of uniform packing density. The average packing density of the media is maintained constant. Algorithm 2 creates a model fibrous structure of straight fibres of equal diameter and random length positioned randomly in space, while maintaining the true (i.e. tomographically determined) fibre orientation distribution. The number and length of the fibres on average adds up to the packing density of the filter. The model fibrous structure is recreated by a stationary Poisson process of convex bodies. Algorithm 3 distributes pores of random size and location within a homogeneous matrix, such that the average packing density again coincides with the true (i.e. tomographically determined) packing density. This algorithm is also based on a stationary Poisson process of convex bodies.
The capability of each algorithm to recreate the essential structural features of the media was tested against 'reality' by computing the respective overall pressure drop of the filter as well as the velocity distribution in the filter interior, and comparing with the results obtained for the 'true' packing density distribution of a sample measured by tomography. Compared to the assumption of a completely homogenous filter (which gives roughly 2 times the actual Δp), all algorithms are closer to reality. The binary algorithm deviates in Δp by a factor of 1.8; algorithm 3 comes within a factor of 1.6 of the true Δp. The best approximation is by algorithm 2 which narrows the difference in Δp to a factor of 1.4.
Branch junctions are mechanically particularly
interesting areas of trees, because they have to withstand a
combination of static and dynamic loads, from the stem as
well as from the branch. In the present work, the local
adaptation of material properties at branch junctions was
assessed by mapping microfibril angle and tissue density.
Images of the density distribution were obtained by computer
tomography (CT). Wide angle X-ray scattering
(WAXS) was used to determine the microfibril angle distribution
with high-resolution around the junctions. The
stem tissue around the junctions showed increased density
and microfibril angle, which points towards an optimisation
for fracture toughness. The tissue at the branch bases
showed low density combined with high MFA, which
provides deformability and flexibility and might act as
protection of the stem against load transmission from the
branch.
Synchrotron radiation-based microcomputed tomography (SR-µCT) has become a valuable tool in the
structural characterization of different types of materials, achieving volumetric details with micrometre
resolution. Biomedical research dealing with porous polymeric biomaterials is one of the research fields
which can benefit greatly from the use of SR-µCT. This study demonstrates that current experimental setups
at synchrotron beamlines achieve a sufficiently high resolution in order to visualize the positions of
individual cartilage cells cultivated on porous gelatine scaffolds made by a freeze-structuring technique.
Depending on the processing parameters, the pore morphology of the scaffolds investigated was changed
from large-pore sized but non-ordered structures to highly directional and fine pored. The cell-seeded
scaffolds were stained with a combined Au/Ag stain to enhance the absorption contrast in SR-µCT. While
only some cells showed enhanced absorption contrast, most cells did not show any difference in contrast
to the surrounding scaffold and were consequently not detectable using conventional greyscale threshold
methods. Therefore, using an image-based three-dimensional segmentation tool on the tomographic data
revealed a multitude of non-stained cells. In addition, the SR-µCT data were compared with data obtained
from scanning electron microscopy, energy dispersive X-ray spectroscopy and histology, while further
linking the initial cell density measured via a MTT assay to the pore size as determined by SR-µCT.
We present a modified aluminium casting which is especially suited as test piece for measuring casting defects and the geometry by means of cone-beam micro-focus X-ray systems, and which may become a reference standard for dimensional measurements and defect detection.
To obtain a test piece with inner geometries measured by tactile means, we divided a small aluminium cylinder head into four pieces in such a way that most inner surfaces can be reached with a tactile probe. Reference geometries (spheres and cylinders) were applied to define a coordinate system for aligning the measurements in the disassembled and re-assembled state. The four pieces were re-assembled after the tactile measurement.
The test piece also contains casting defects. In order to be able to use the assembled cylinder head as reference sample for defect detection, measurements with higher spatial resolution and better signal-to-noise ratio were performed on the single parts. For improving the reliability of the reference measurements, CT measurements of each part were carried out in three different orientations, and the individual defect detections were combined to obtain a reference data set with a high probability of defect detection and a low rate of erroneous detections.
A new method for comparing the defect detection in a CT measurement to a reference data set is demonstrated, which provides individual information on every detected flaw.
We discuss the results of measurements in the assembled state with respect to the reference data for flaw detection.
Pyrolysis and fire behaviour of a phosphorus polyester (PET-P-DOPO) have been investigated. The glycol ether of the hydroquinone derivative of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide was used as a reactive halogen-free flame retardant in PET-P-DOPO. PET-P-DOPO is proposed as an alternative to poly(butylene terephthalate) (PBT) with established halogen-free additives. It exhibits a high LOI (39.3%) and achieves V-0 classification in the UL 94 test. Three different mechanisms (flame inhibition, charring and a protection effect by the intumescent char) contribute to the flame retardancy in PET-P-DOPO and were quantified with respect to different fire risks. The fire load was reduced by 66% of the PBT characteristic. The reduction is the superposition of the relative reduction due to flame inhibition (factor 0.625) and charring (factor 0.545). The peak of heat release rate (pHRR) was reduced by 83% due to flame inhibition, charring and the protection properties of the char (factor 0.486). The strength of all three mechanisms is in the same order of magnitude. The intumescent multicellular structure enables the char to act as an efficient protection layer. PBT flame-retarded with aluminium diethylphosphinate was used as a benchmark to assess the performance of PET-P-DOPO absolutely, as well as versus the phosphorus content. PET-P-DOPO exhibits superior fire retardancy, in particular due to the additional prolongation of the time to ignition and increase in char yield. PET-P-DOPO is a promising alternative material for creating halogen-free flame-retarded polyesters.
Investigations of corrosion on small cathodes in reinforced concrete - observations and suggestions
(2009)
Corrosion of steel reinforcement in concrete exposed to chloride containing environments is a serious
problem in civil engineering practice. The standards and guidelines contain only minimum
requirements regarding concrete quality and concrete cover. In very critical cases, for example the
ingress of chlorides, the application of different coatings is currently the only possibility to protect the
reinforced concrete structures. In this case the modelling of reinforcement corrosion would be more
practical. One sub-project of a DFG-research project (FOR 537) is currently performed at the Federal
Institute for Materials Research and Testing (BAM). Aim of the sub-project is the description of
corrosion propagation and the characterization of the corrosion on specimens with small cathodes by
electrochemical parameters. The electrochemical parameters are determined by suitable
electrochemical measurements, considering concrete parameters as well as different environmental
conditions.