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- Carbon nanotubes (2)
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- Plasma bromination (2)
- Underwater plasma (2)
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The production of chemically-defined plasma polymers and the introduction of monotype functional groups onto polymer surfaces are described. One method is to lower the energetic level of low-pressure plasmas. Pressure- and plasma-pulsed plasmas were successfully tested for the production of chemically-defined plasma polymers by increasing the monomer supply during the plasma-off period. Well-defined ultra-thin polymer films with regular structure were deposited from atmospheric plasmas by electrospray techniques. Post-plasma wet-chemical processing was also applied, as were gas/liquid-based aerosols and underwater plasmas.
Plasma-chemical bromination has been shown to be well-suited for highly selective and efficient C–Br-functionalization of polyolefin surfaces and has now been applied to graphitic materials, including highly oriented pyrolytic graphite (HOPG), natural graphite, carbon nanotubes, and graphitized carbon fibres. In contrast to the radical substitution of hydrogen by bromine at hydrogen-terminated sp3-hybridized carbon, bromination of all-carbon bound sp2-hybridized carbon in graphene requires addition to aromatic double bonds. The related change of sp2 to sp3 hybridization of the carbon atoms involved helps to explain experimental results of a loss in surface planarity on brominated HOPG. Bromine concentrations of up to 50 bromine atoms per 100 C-atoms were achieved in elemental bromine vapour under low-pressure plasma conditions using low-energetic inductively coupled radio-frequency plasma excitation. The time scale of the bromination progress was found to increase with the specific surface area of the material. The results of plasma-chemical bromination are compared to that of wet-chemical electrophilic addition reactions, which achieved 28 Br per 100 C for MWCNT. The resulting C–Br bonds from plasma-chemical processing of graphitic materials were shown to be well-suited for hydroxyl functionalization and for grafting of organic molecules by nucleophilic substitution with 1,6-diaminohexane and (3-aminopropyl)triethoxysilane.
Indirect UV-absorption spectrometry was shown to be a valuable tool for chemical characterization of functionalized carbon nanotubes (CNTs). It complements data from X-ray photoelectron spectroscopy (XPS) or FTIR analysis since it helps to clarify the type and concentration of functional groups. The principles of indirect application of UV-spectrometry and its mathematical interpretation are discussed. Their facile application, together with their adequate sensitivity and high flexibility, make UV-absorption-based approaches a valuable alternative to fluorescence spectrometry. Here, the approach was applied to the chemical analysis of oxidizing substances on CNTs. For this, pristine CNTs of low but finite oxygen content as well as brominated CNTs were analyzed by reaction in suspension with UV-active thiol reagents and a styrene derivative. It was shown that carefully selected reagents allow differentiation and quantification of bromine and generally oxidizing entities like oxygen. For brominated CNTs, it was shown that physisorbed bromine may dominate the overall bromine content.
Chemical functionalization of carbon nanotubes (CNT) with nucleophiles requires introduction of electrophilic reactive sites on the CNTs. This can, for instance, be accomplished by the chemical bromination procedure with elemental bromine and a set of Lewis acids (BBr3, BF3 × Et2O, AlBr3, FeBr3, ZnBr2, TiBr4, SiBr4, SnBr4, VBr3) or a radical starter like dibenzoylperoxide (DBPO) in appropriate solvents at varied temperature. The present approach to electrophilic sites relies on the well-known electrophilic aromatic substitution or addition of bromine with aromatic structural units. In addition to the use of bromine, the introduction of haloalkyl groups was also investigated here using bis-electrophiles or haloalcohols and Brønsted acids. The advantages and drawbacks of the studied reaction conditions, the obtained degree of bromination as analyzed by X-ray photoelectron spectroscopy (XPS) and the amount of introduced bromine that can be substituted by a nucleophile are presented and discussed.
Wet-chemically oxidized carbon nanotubes (CNTs) generally exhibit both covalently-bound acidic functional groups on the surface and surface-adsorbed acidic substances, i.e. carbonaceous CNT fragments from the oxidation procedure. Direct potentiometric titration of oxidizable high surface area materials with dynamically desorbing acidic fragments is slow and inaccurate. Adsorbed acidic fragments are deprotonated by sodium hydroxide and form anions in solution which is not the case for covalently bound acidic groups on the CNTs, so the following filtration after NaOH treatment separates desorbable acidic substances from non-desorbable or covalently bound groups. For a known concentration of NaOH, titration of the eluate with hydrochloric acid (HCl) allows determination of the concentrations of both types of acidities. However, contrary to reports in the literature, the NaOH consumed by non-desorbed acidic groups has to be accounted for and impedes distinction of desorbed acidic groups via their pKa values. Results are presented of a study on the information content and the reliability of indirect potentiometric Boehm titration for different oxidized multi-walled CNTs.
Underwater plasma and glow discharge electrolysis are interesting new methods for polymer surface functionalization. The achievable content of O-containing functional groups exceeds that of oxygen glow discharge gas plasmas by a factor of two (up to ca. 56 O/100 C). The percentage of OH groups among all O-containing groups can reach 25 to 40%, whereas it is about 10% in the gas plasmas. Addition of hydrogen peroxide increases the fraction of OH groups to at most 70% (27 OH/100 C). The liquid plasma systems are also able to polymerize acrylic acid and deposit the polymer as very thin film on substrate surfaces or membranes, thereby retaining about 80% of all COOH functional groups (27 COOH/100 C).
Among new types of plasma processes, the underwater plasma is one of the most attractive methods for functionalization of polymer surfaces. The interesting features of plasma solution system are that the material surfaces to be modified remain in contact with the plasma-moderated solution. The role of plasma-moderated liquids, allows the reach of the reactive species through solution onto the geometrically hindered sites. The UV radiation produced in plasma formation helps in generating additional excited, ionized, and dissociated molecules and species in the reaction solution. An interesting feature of the technique is its flexibility to use a wide variety of additives as or in solution system. This allows us to create a selective or monotype functionalization of material surfaces. Such system was studied for the selective hydroxyl functionalization of polypropylene surface. The oxidation of polymer surfaces and the introduction of O-containing functional groups by underwater plasma was found to exceed concentrations typically achieved in oxygen low-pressure gas discharge plasmas up-to two-folds (maximal 56 O/100 C). The fraction of OH groups among all O-containing moieties amounts from 25 to 40% in comparison to that in the gas plasma of about 10% OH groups. Addition of hydrogen peroxide into this same system increases the fraction of C—O bonds up to 75% (27-OH/100 O). A study was focused to optimize the role of hydrogen peroxide on the efficiency of oxidation and selectivity with chemical derivatization with respect to the formation of mono-sort hydroxyl functionalities, calculated using a chemical derivatization technique.
Thin coatings of poly(acrylic acid) (PAA) and poly(hydroxyethylmethacrylate) (PHEMA) were deposited onto carbon fibers by means of the electrospray ionization (ESI) technique in ambient air. These high-molecular weight polymer layers were used as adhesion promoters in carbon fiberepoxy resin composites. Within the ESI process, the carbon fibers were completely enwrapped with polymer in the upper 10 plies of a carbon fiber roving. As identified with scanning electron microscopy also shadowed fibers in a bundle as well as backsides of fiber rovings were pinhole-free coated with polymers (electrophoretic effect'). Under the conditions used, the layers have a granular structure. Residual solvent was absent in the deposit. PAA and PHEMA films did not show any changes in composition and structure in comparison with the original polymers as analyzed by X-ray photo-electron spectroscopy and matrix-assisted laser desorption/ionization time-of-flight mass spectrometry. Single-fiber pullout tests of coated fibers embedded in epoxy resin showed significantly increased interfacial shear strength. It is assumed that chemical bonds between carbon fiber poly(acrylic acid) and epoxy resin contribute significantly to the improved interactions.
Brominated single-walled carbon nanotubes [(Br)n-SWCNT) produced by the plasma-chemical technique were involved in the liquid-phase process of hydrocarbons aerobic oxidation. The significant catalytic effect of the (Br)n-SWCNT was revealed at first by the cumene initiated model oxidation and then in experiments on profound aerobic oxidation of petroleum naphthenic fraction derived from the commercial Azerbaijan (Baku) oils blend diesel cut. The ability of (Br)n-SWCNT to accelerate the aerobic oxidation of the hydrocarbons was found out for the first time. Obviously this phenomenon originates from the peculiarities of electronic configuration of the (Br)n-CNT patterns. The plausible mechanism of (Br)n-SWCNT catalytic action is inclined to the formation of reactive oxygen species. The catalytic activity of (Br)n-SWCNT markedly exceeds the activity of the industrial catalysts, manganese salt of indigenous petroleum acids, used for the liquid phase petroleum hydrocarbons oxidation process.