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Mikrorissbildung in Hochleistungsbeton - Vom Modell zu den Auswirkungen auf Betoneigenschaften
(2007)
The life span of a building product is a key Parameter when it comes to Life Cycle Assessment (LCA) performance. Nevertheless, many uncertainties affect this parameter due to a lack of long-term performance data. The sensitivity of the LCA outcomes to this parameter has been studied within the framework of the FP7 project H-House (Healthier Life with Eco-innovative Components for Housing Constructions) funded by the European Commission.
The paper Features two comparative studies conducted within the scope of this project: one for new construction and another for renovation. An innovative precast sandwich panel made of Textile Reinforced Concrete (TRC) and Foamed Concrete (FC), used for external walls in new construction, is compared with a steel reinforced concrete (SRC) wall of the same thermal resistance. For renovation, a novel halfsandwich panel made of Ultra-High-Performance-Concrete (UHPC) and Autoclaved Aerated Concrete (AAC) is compared with cladding having the same thermal performance. The Evaluation was conducted using a multi-criteria basis according to the LCA methodology (ISO 14040- 44). In each case, an identical life span for both scenarios leads to the fact that H-House components have a better environmental performance. The ISO 15686 and ist relevant parts have been considered for the estimation of the service life span. The sensitivity analysis shows the link between the impact savings of the innovative walls and the life span of the walls and their components. In particular, it was found that since both scenarios need to fulfil the same service during an identical reference period, and since some maintenance and replacement of materials are necessary over time for standard Solutions compared to the innovative ones, the chosen life span of the components plays a role of utmost importance. The sensitivity analysis discloses the effect of the assumptions on these aspects.
A further improvement of the excellent properties of UHPC can be realized with thermal Treatment. Like for normal concrete, it accelerates the hardening and prevents shrinkage after the treatment. Additionally, an increase in strength can be achieved. Aim of this study was the optimisation of the thermal Treatment conditions of UHPC for very different Treatment methods; heat Treatment at 90 °C for unprotected and sealed samples, hot water bath at 90 °C and hydrothermal Treatment at 185 °C/1.1 MPa. The pre-storage time and the dwell time were systematically varied for each method to gain a higher strength. The compressive strength depends on the manner of Treatment at which higher water accessibility leads to higher strengths. The Phase composition changes considerably with different Treatment tempereatures. Finally, it can activate unhydrated binder components forming additional C-S-H, leading to higher strength.
Mittels Wärmebehandlung lassen sich die hervorragenden Eigenschaften von UHFB nochmals verbessern. Die für eine optimale Umsetzung relevanten Randbedingungen werden aktuell in der Fachwelt diskutiert. In dieser Veröffentlichung werden die Ergebnisse eines Forschungsprojekts vorgestellt, das die Wirkung verschiedener Einflussgrößen bei der Wärmebehandlung auf die Eigenschaften von UHFB zum Thema hatte. Dabei wurden die Art des Schutzes gegen das Austrocknen, die Vorlagerungszeit und die Haltezeit variiert. Um die zugrunde liegenden Prozesse zu verstehen, wurde der Phasenbestand mittels Röntgendiffraktometrie untersucht. Die höchsten Druckfestigkeiten des UHFB ließen sich bei einer Wärmebehandlung mit Wasserlagerung erzielen, da hierbei eine weitere Hydratation begünstigt wird. Vergleichsweise niedriger waren die Steigerungen bei einer Behandlung mit Schutz vor Austrocknung, während eine ungeschützte Behandlung zu deutlich geringeren Festigkeiten führte. Die Vorlagerungszeit beträgt im Idealfall einige Tage, um die Ausbildung eines offenbar günstigen Ausgangsgefüges sicherzustellen. Die Haltezeit sollte möglichst ausgedehnt sein, weil die Hydratation entsprechend lange gefördert wird. Im oberflächennahen Bereich war unter bestimmten Bedingungen eine Zonierung zu beobachten, deren Ursachen und Folgen, insbesondere in Bezug auf die Dauerhaftigkeit, weitere Forschung erfordern.
Thermal treatment improves the excellent properties of UHPC. Recent studies have shown that an increase in compressive strength of more than 30 % is possible. However, the accurate conditions of thermal treatment for a maximal strength are considered as yet undetermined. A multitude of parameters can be varied: temperature, pressure, water saturation, and duration of the process steps. These parameters influence the phase development and in consequence the macroscopic properties of UHPC. The primary objective of the presented study was the optimisation of the conditions for thermal treatment, concerning compressive strength. It focuses on pre-storage time and duration of the treatment at defined temperatures and pressures (90 °C and 185 °C/1.1MPa).
As expected, experimental results showed a fundamental change of phase composition in hydrothermally treated UHPC in comparison to standard cured UHPC: Ettringite decomposes at higher temperatures and is absent after thermal treatment; the amount of portlandite and clinker phases decreases. The change of phase composition is accompanied by increased compressive strength.
Experimental studies of calcium-silicate-systems at hydrothermal conditions predict the formation of the crystalline C-S-H phase tobermorite. In fact, this is a typical phase occurring in other hydrothermally treated calcium-silicate-systems like Autoclaved Aerated Concrete (AAC). Commonly, high strength is attributed to the presence of tobermorite; however, in the presented study tobermorite was not detected in the hydrothermally treated UHPC. Therefore, tobermorite cannot be responsible for the increased strength of hydrothermally treated UHPC.
In conclusion the development of phases and strength of UHPC at hydrothermal conditions differs fundamentally from AAC and the experimental studies with water saturation. Results of these systems cannot be transferred to UHPC. In thermally treated UHPC, the hydration of clinker is enhanced and the puzzolanic reaction is intensified. Hence, more C-S-H is formed that fills pores and cracks, leading to a denser structure and finally to higher strength.
Ultrahochleistungsbeton (UHPC) zeichnet sich durch eine enorme hohe Druckfestigkeit von über 150MPa aus, während er gleichzeitig eine hohe Dichtheit besitzt. Im Schwerpunktprogramm SPP 1182 der DFG sind umfangreiche Untersuchungen zu verschiedensten Aspekten des UHPC durchgeführt worden, sodass die Voraussetzungen für eine breite Anwendung gegeben sind.
In August 2013, the German National Institute for Standardization DIN published three national standards for industrially-produced earth building materials without the use of chemical stabilizers:
DIN 18945 Earth blocks definitions, building materials, requirements, test procedures DIN 18946 Earth masonry mortars definitions, building materials, requirements, test procedures DIN 18947 Earth plaster mortars definitions, building materials, requirements, test procedures The development of these standards was initiated by the Dachverband Lehm e.V. (DVL), the German umbrella organisation for building with earth. These standards are in accordance with the requirements of the EU Regulation No. 305/2011 which came into force in Germany on 1 July 2013. These basic requirements introduce provisions relating not only to the safety of buildings and other construction works but also to health, durability, energy economy, protection of the environment and other important aspects in the public interest. The basic requirements are defined by essential characteristics expressed by levels or classes, or in a description. The relevant essential characteristics define the performance of the construction product.
The DIN 18945, 46 and 47 outline unified test procedures describing the relevant essential characteristics of the earth building products as well as systems for assessing and verifying the constancy of their performance. The relevant systems of verification are determined by a national Technical Assessment Body (TAB), which in Germany is the Deutsches Institut für Bautechnik DIBt.
Emissions of building materials might have negative impact on human health and well-being. In the EU-funded research project H-House more than 30 natural materials (earthen dry boards and plasters, bio-based insulation materials made of wood, flax, reed, straw, etc.) used for renovation and refurbishment were tested regarding emissions of VOC, formaldehyde and radon. Different to ordinary emission tests on single materials this study focuses on the emissions from complete wall assemblies. Therefore, specially designed test chambers were used allowing the compounds to release only from the surface of the material facing indoors. The testing parameters were chosen in order to simulate model room conditions. The emission results were finally evaluated using the AgBB evaluation scheme, a procedure currently applied for the approval of flooring materials in Germany.