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Ultrasonic monitoring, making use of the sensitivity of the coda of repeated transmission meas-urements to changes in stress, temperature, moisture, as well as localized or distributed damage, has gotten at-tention in structural health monitoring (SHM) research recently. Analysis methods such as coda wave inter-ferometry (CWI), including its nonlinear extension, have been shown to be able to measure ultrasonic wave velocity changes with a 1∙10-5 resolution, while indicators such as cross-correlation or cross-coherence have been used to distinguish between reversible and irreversible changes. Several small- and large-scale laboratory experiments have demonstrated that stress changes in structures can be captured or damage detected in a very early stage. The use of this technique for pre-warning before failure are currently under investigation, as well as detailed research on the physical causes and the connection between ultrasonic wave properties and materi-al/structural behavior. Recently, several of large-scale laboratory and real structures have been instrumented with embedded ultrasonic transducers to gather experience and evidence on how to use this technology in re-al-world applications. Preliminary results from installations on a new bridge, an existing bridge, a tunnel, a la-boratory earthquake test as well as a historic stadium in Germany, Poland, and the United States, respectively, are presented. Environmental influences (mainly temperature) and validation by load tests are discussed.
Due to the importance of reinforced concrete structures for modern society, damage assessment during the entire life-cycle of such structures has become a special interest in non-destructive testing. Using embedded ultrasound sensors in combination with other measurement methods, numerical modeling and self-made data collectors, tailored specifically for monitoring tasks, the German research group DFG FOR CoDA aims to investigate and develop novel methods for damage detection and rapid model updating in reinforced concrete structures. In the first stage of the project, besides the development of custom-built, low-cost data collectors, ultrasonic transducers are embedded in a large, reinforced concrete specimen on a BAM test site near Berlin. In this experiment, the influence of changing environmental conditions (mainly temperature) on the ultrasound signal is investigated using coda-wave interferometry. The results show a correlation between changes in temperature and ultrasonic velocity. Such changes must be taken into consideration in a long-term monitoring setup to distinguish between reversible and permanent changes. By correcting the data using a linear relation between concrete temperature and velocity change to remove the seasonal trends and by low-pass filtering the data to remove daily variations can remove most of the temperature influence on the ultrasound measurements.
Ultrasound measurements in concrete are a well-known technique in civil engineering and non-destructive testing.
For consistent monitoring of a concrete structure, the common techniques, using external sensors can often not provide the appropriate degree of repeatability, as the surface of structures changes, and comparable coupling conditions cannot be guaranteed when a measurement is repeated after some time. By embedding ultrasound transducers in concrete, we aim to develop a strategy for long-term monitoring of infrastructure, especially bridges, as a supplement and extension to other techniques. Applying the so-called coda wave interferometry to these measurements we can detect subtle changes in the medium far beyond the Resolution limit of traditional time of flight methods. A smart sensor layout enables cost-efficient sensing of the entire area of interest.
Embedding the transducers might remove uncertainties like coupling or positioning changes, while other challenges remain.
Temperature and moisture content influence the structure and the transducers. These drifts need to be recorded and removed and good coupling must be ensured while not being able to visually inspect the sensor. In a multidisciplinary research group funded by the German Research Foundation, we aim to solve these problems on the way towards an ultrasound monitoring system for reinforced concrete structures. In various experiments in the lab and field, we determine the influence of temperature variations on the measurements and the equipment. As the monitoring task is the detection of irreversible damages - not reversible changes - a smart system requires a smart way of discrimination between permanent damages and reversible changes. With the data collected in these experiments, we present an approach to an environmental correction to ultrasound data to avoid a
misinterpretation of these environmental changes as damage indicators.
Monitoring of reinforced concrete structures to ensure their stability and increase their service-life is a crucial element of a modern infrastructural concept. With classical methods of non-destructive testing and inspection, repeated measurements under comparable conditions are difficult to conduct. Therefore, DFG research unit FOR 2825 CoDA researches the assessment of concrete damage using ultrasound coda wave interferometry and embedded sensors. Embedding the sensors into the monitoring target reduces human and non-human factors influencing repeatability. Using Coda Wave Interferometry (CWI), small velocity changes in the material can be detected by comparison of repeated measurements. The technique is sensitive to damaging changes like cracking as well as to reversible influences like material temperature. The understanding of these different influences on the signal is crucial for the analysis of long-term monitoring data to make an educated assessment of the structure and its integrity. With several laboratory experiments in a climate chamber and a long-term experiment recording an annual cycle in a large model on an outdoor test site in Horstwalde close to Berlin, we try to understand the influence of temperature on the CWI results. The results show that the velocity change calculated by CWI does closely follow the trend of concrete temperature. After one year of data recording with the large model being exposed to environmental variations only, the calculated velocity change resembles the annual temperature curve. The data shows a linear dependency between velocity and temperature change in a range of -0.03 percent per °K to -0.06 percent per °K - regardless of specimen size. An approach to remove temperature influence from the yearly cycle recorded in the large-scale experiment using this linear relation is unable to remove high-frequency variations - especially daily influences. Low-pass filtering the data can eliminate these variations while preserving permanent shifts caused by damages. Although we have shown that the influence of temperature on long term monitoring can be removed to a significant extent, there is still an influence of environmental changes remaining in the data. Possible nonlinear effects and influences not related to temperature need to be investigated in the future.
Zerstörungsfreie Prüfverfahren liefern wichtige Informationen zur Beurteilung von Bauwerken. Mit ihnen können Materialeigenschaften bestimmt oder die innere Struktur von Bauteilen beschrieben werden. Für letzteres werden in der Regel Volumenverfahren angewandt. Einen besonderen Stellenwert haben in der Praxis die Radar- und die Ultraschall-Echoverfahren.
Ihre Anwendung erfordert lediglich eine einseitige Zugänglichkeit
zum Bauteil. Zudem lassen sich zahlreiche unterschiedliche Prüfaufgaben lösen. Zum Stand der Technik gehören beispielsweise die Ortung von Bewehrung und Spannkanälen, die Bestimmung der Dicke von Bauteilen oder die Fehlerlokalisierung.
In diesem Beitrag wird gezeigt, wie mithilfe von Ultraschall-Echomessungen gesammelte Messwerte in ein quantitatives Messergebnis überführt werden können, das wiederum in ingenieurtechnische Berechnungen einfließen kann. Einleitend werden die Prüfmethode und die Messtechnik erläutert. Anschließend wird das Vorgehen von der Auswertung der Messergebnisse bis zur Bestimmung der bautechnischen
Kenngröße – Bauteildicke – gezeigt. Abschließend wird die Methodik an einem Referenzprüfkörper aus Polyamid demonstriert und den Ergebnissen von Messungen an Beton gegenübergestellt.
This paper describes a new ultrasonic measuring device called “W-Box”. It was developed based on the requirements of the DFG Forschergruppe (research unit) CoDA for a portable device for monitoring of concrete specimens, models and actual structures using embedded ultrasonic transducers as well as temperature and humidity sensors. The W-Box can send ultrasonic pulses with a variable frequency of 50–100 kHz to one selectable transducer and records signals from up to 75 multiplexed channels with a sample rate of 1 MHz and a resolution of 14 bits. In addition, it measures temperature and humidity with high accuracy, adjustable amplification, restarts automatically after a power failure and can be fully controlled remotely. The measured data are automatically stored locally on-site data quality checks and transferred to remote servers. The comparison of the W-Box with a laboratory setup using commercial devices proves that it is equally reliable and precise, at much lower cost. The W-Box also shows that their measurement capacities, with the used embedded ultrasonic transducers, can reach above 6 m in concrete.
Ultrasound measurements in concrete are a well-known technique in civil engineering and non-destructive testing. For consistent monitoring of a concrete structure, the common techniques, using external sensors can often not provide the appropriate degree of repeatability, as the surface of structures changes, and comparable coupling conditions cannot be guaranteed when a measurement is repeated after some time. By embedding ultrasound transducers in concrete, we aim to develop a strategy for long-term monitoring of infrastructure, especially bridges, as a supplement and extension to other techniques. Applying the so-called coda wave interferometry to these measurements we can detect subtle changes in the medium far beyond the resolution limit of traditional time of flight methods. A smart sensor layout enables cost-efficient sensing of the entire area of interest. Embedding the transducers might remove uncertainties like coupling or positioning changes, while other challenges remain. Temperature and moisture content influence the structure and the transducers. These drifts need to be recorded and removed and good coupling must be ensured while not being able to visually inspect the sensor. In a multidisciplinary research group funded by the German Research Foundation, we aim to solve these problems on the way towards an ultrasound monitoring system for reinforced concrete structures. In various experiments in the lab and field, we determine the influence of temperature variations on the measurements and the equipment. As the monitoring task is the detection of irreversible damages - not reversible changes - a smart system requires a smart way of discrimination between permanent damages and reversible changes. With the data collected in these experiments, we present an approach to an environmental correction to ultrasound data to avoid a misinterpretation of these environmental changes as damage indicators.