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The reliability investigations are dedicated to throw light on the performance of the NDE system with
respect to the required aim. This is especially of interest when digitized and processed signals are
involved where it becomes hard to assess whether the quality of the system has raised or not. Three
different ways to investigate reliability of NDE signals will be described. The first way of investigation,
the performance demonstration, is preferred e.g. in the US American nuclear power industry. This is an
integral consideration of the non destructive test as a system where the whole NDE system is packed in a
black box and only the input in terms of the real existing flaws in the component is considered and
compared to the output in terms of the indications of the human inspector or of the automated system.
The second the European tradition relies on a standardized description of physical/technical
parameters of the NDE system which are preconditions for successful system performance. An example
for such a standardized set of performance parameters is given in the recently released standard about Xray
film digitization CEN EN 14096. The third approach the modular conception is a marriage of
both: The signal chain is cut into main modules. Each module is assessed in a most appropriate
individual way e.g. via modeling calculations. The single results are joint together according to the
reliability of the subsystems. Separating criteria for the system were proposed through a reliability
formula developed during a series of European-American workshops on NDE reliability. Examples of
all three approaches will be given.
Standard radiography simulators are based on the attenuation law complemented by built-up-factors (BUF) to describe the interaction of radiation with material. The assumption of BUF implies that scattered radiation reduces only the contrast in radiographic images but does not image object structures itself. This simplification holds for a wide range of applications like weld inspection as known from practical experience. But only a detailed description of the different underlying interaction mechanisms is capable to explain effects like mottling or others that every radiographer has experienced in practice. The application of the N-Particle Monte Carlo code MCNP is capable to handle primary and secondary interaction mechanisms contributing to the image formation process like photon interactions (absorption, incoherent and coherent scattering including electron-binding effects, pair production) and electron interactions (electron tracing including X-Ray fluorescence and Bremsstrahlung production). Additionally it opens up possibilities like the separation of influencing factors and the understanding of the functioning of intensifying screen used in film radiography. The paper intends to discuss the opportunities in applying the Monte Carlo method to investigate special features in radiography in terms of selected examples. It is important to note that the use of Monte Carlo methods is a laboratory type of technique for basic investigations because of the enormous computing power that is needed. For in-field applications such as for inspection planing simplified models are of much greater importance and increasingly in use. ©2003 American Institute of Physics
Numerical Simulation of X-Ray Scattering Processes during Radiographic Inspection of Materials
(2006)
Abstract A technique for numerical simulation of the processes of forming X-ray radiography images of complex multicomponent objects with allowance for the penetrating-radiation absorption and scattering processes is proposed. The technique proposed is based on an efficient description of complex 3D objects with piecewise-homogeneous structures and uses precisely specified shells separating homogeneous components of an object. Being combined with a developed version of the Monte Carlo method, this approach yields an efficient computational apparatus for analyzing the regularities of the formation of radiographic images of objects internal structures. This apparatus is intended for state-of-the-art multiprocessor computing systems. Having been obtained via the technique developed, the results of the numerical analysis of the effect of different mechanisms of interaction between photons and matter (including coherent and incoherent scattering with allowance for bonds of electrons in atoms) on the formed radiographic image of the objects internal structure are discussed. The advantage of the described technique over the known MCNP program complex is shown.
The computer simulation of radiography is applicable for different purposes in NDT such as for the qualification of NDT systems, the optimization of system parameters, feasibility analysis, model-based data interpretation, education and training of NDT/NDE personnel, and others. Within the framework of the European project PICASSO simulators will be adapted to support reliability assessments of NDT tasks. The radiographic simulator aRTist developed by BAM is well suited for this task. It combines analytical modelling of the RT inspection process with the CAD-orientated object description applicable to various industrial sectors such as power generation, aerospace, railways and others. The analytic model includes the description of the radiation source, the interaction of Radiation
with the material of the part, and the detection process with special focus to DIR. To support reliability estimations the simulation tool is completed by a tool for probability of detection (POD) estimation. It consists of a user interface for planning automatic simulation runs with varying parameters, specifically defect variations.
Further, an automatic image analysis procedure is included to evaluate the defect visibility and calculate the POD therefrom.
X-ray computed tomography (CT) is a volumetric (3D) Imaging diagnostic method, well established in the medical field, and in industrial NDE as well. Developments in industrial CT aim to extent the applicability to complex structures, which do not allow the access of all directions. This are e.g. limited view, data and angle CT applications. New reconstruction algorithms are required on one
side, and the accuracy has to be improved on the other side. Numerical Simulation can support such developments by providing well defined data sets for the testing of reconstruction algorithms. This approach of virtual CT is realized within the radiographic simulator aRTist, developed by BAM. The poster shows the possibilities of this tool to consider complex scan paths. Simulated data sets have been reconstructed by an versatile backprojection algorithm.