Filtern
Dokumenttyp
- Zeitschriftenartikel (4) (entfernen)
Sprache
- Englisch (4)
Schlagworte
- Coatings (4) (entfernen)
The new promoted ignition combustion test apparatus at BAM matches the requirements of ASTM test method G 124 [ASTM G 124, Standard Test Method for Determining the Combustion Behavior of Metallic Materials in Oxygen-Enriched Atmospheres, 2003] and of EIGA publication, IGC Doc 13/02/E [EIGA Gas Association Document IGC Doc 13/02/E, Oxygen Pipeline Systems, 2003]. The test apparatus is most likely the only one in Europe. The test chamber allows investigations with pure oxygen or oxygen mixtures at pressures up to 500 bar and at temperatures up to 400°C at static or flowing gas conditions. The ignition device consists of an electrical ignition wire and a promoter. IR-sensors, distributed over the whole length of the rod, measure and record the burning temperature and allow measurement of the burn rate. A video system records the experiment for visual characterization of the burning behavior. BAM test results are compared with published data. Results on investigations with coated rods are presented. Ceramic coatings seem to be a solution for the use of certain less compatible metallic materials at higher oxygen pressures.
Two different test apparatuses are used at BAM to evaluate the safety of oxygen components: First, the promoted ignition combustion test according to ASTM G 124 [1] and to EIGA IGC Doc 13/02/E [2], and second, the new metallic disk ignition test that has not been standardized yet. The standard test method ASTM G 124 allows a ranking of metallic materials for use at high pressure oxygen. However, the transfer of those test results to valves and fittings in real-life situations is rather complex. The metallic disk ignition test, developed at BAM, is more practice oriented and uses metallic disks of different thicknesses of the investigated material. A commonly used nonmetallic sealing ring is placed in front of this disk and serves as an igniter. This test array is then exposed to high pressure gaseous oxygen impacts in a standardized pneumatic impact tester according to DIN EN 1797 [3].
Mechanical properties, i.e. hardness and elastic modulus, of amorphous SiO2 and Si3N4 PE-CVD coatings have been studied for two coating thicknesses (0.1 and 1.0 µm) and two substrate materials (fused silica, i.e. Herasil, and borosilicate glass, i.e., BK7) using low load instrumented indentation. The coating systems are being considered for possible use as reference materials for thin film mechanical property test methods. Single layers of SiO2 and Si3N4 and a multilayer stack consisting of five double layers of SiO2/Si3N4 (individual layer thickness: 0.1 µm) were investigated on both substrate materials. A special plasma pre-treatment of the substrates prior to deposition ensured that coating adhesion exceeded inner film stress for all systems considered. The applied indentation load ranged from 700 down to 0.1 mN and resulted in indentation depths from more than 1 µm to about 15 nm. The influence of coating thickness and the effect of the substrate on the measurement of hardness and elastic modulus of the films are discussed, with emphasis on the effects of indentation depth vs. coating thickness on the observed coating properties. One coatingsubstrate system (1.0 µm Si3N4 on Herasil) out of ten was found to be above a critical threshold for tensile cracking of the coating. In this system, termed overcritical, tensile cracks occurred both prior to, and as a result of, indentation, indicating that Berkovich indentation may also be used to probe residual film stress.
Iron-doped SnO2 coatings were deposited in a 50 kHz DC-pulsed magnetron sputtering discharge. The pulses had a duration of 4 µs in selected gas mixtures from pure argon up to
60% of oxygen at a constant total pressure of 0.2 Pa. A single target of SnO2 with Fe inset was used. The mass spectrometry study detected the gas-related ions Ar+, O2+ and O+, where the last one becomes the dominant positive ion at higher oxygen contents. Atomic oxygen ions had a higher energy as it resulted from the collision-caused dissociation on the target surface. The tin-related species were detected as Sn+ and SnO+. SnO2+ species were not detected. The deposition rate decreased by using gas mixtures with oxygen as well as the corresponding amount of Sn-related species in the plasma. The increase of oxygen also increased significantly the sheet resistance of the films. The XPS study showed that the iron concentration decreased by using additional oxygen. But the O/Sn ratio in the coatings was constant, contrary to the increased FeO/Fe ratio in the films. An additional analysis of the coatings by spectroscopic ellipsometry has shown a dependence of the polarizability and the permittivity on the amount of oxygen used during the deposition. In contrast, the study has found no such dependence for the absorption of the layers.