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- Funksensorik (5)
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- Magnetic field (3)
- Early-damage-detection (2)
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- Fiber bragg grating (2)
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Organisationseinheit der BAM
A high-performance fiber Bragg grating-based (FBG) sensor device has been developed for the detection of small magnetic fields. Based on a smart multilayer jacket around the fibre over the physical length of the FBG, magnetic fields generated by rotating machine parts, power generators or power cable can be easily detected, analysed and evaluated. Consequently, this innovative, on-line and non-contact inspection method results in an increase in quality and reliability of high-performing machine parts, devices and cables. The basic physical principle is based on a magnetostrictive multilayer system that strains the high-resolution FBG element in presence of magnetic fields. Subsequently, a fixed relationship between induced magnetic field and wavelength change of the FBG element describes the characteristic sensitivity curve. Intensive tests regarding characterisation of this magnetic field FBG sensor have been carried out and its performance has been evaluated.
Sensors integrated into devices and structures provide essential data to control, optimize or manage machines and structural components. In the last years, processes, applications and machine parts became more and more intelligent. Consequently, the need for sensor validation increased significantly in order to rely on sensor data and measurement results.
Structure-integrated fibre optic strain sensors, such as fiber Bragg gratings (FBG), are of special interest in the composite manufacturing industry. This type of sensor makes it possible to gain information and to collect measurement data about entire production processes and whole life-time cycles of composite-made machine parts and structures. However, validation concepts and approaches for this type of sensors are barely reported in literature. Furthermore, all the reported activities have the drawback that the sensor diagnosis strategy is implemented as limited mathematical models and/or complex time-consuming spectral analysis tools which are applied in data post-processing loops. However, to automate sensor validation and to apply real-time and in-field sensor fault detection, it is necessary to acquire measurement data and information about the measurement reliability at the same time.
An auto-validation tool for the reliability quantification of materials integrated fiber Bragg grating (FBG) strain sensors have been developed and tested. The FBG strain sensor was jacketed with a magnetostrictive layer based on iron-nickel which, when excited by a specific magnetic field, adds an artificial strain to the sensor. The fixed relationship between magnetic induction and wavelength shift of the FBG strain sensor characterizes the bond strength and adhesion between the sensor and the surrounding structure. Due to an easily applicable magnetic field, it is possible to validate the sensor performance in a non-contact, fast way without disturbing the data-acquisition process.
A new concept for the self-diagnosis of embedded fiber Bragg grating (FBG) strain sensors was developed, simulated and experimentally tested. This concept is based on a magnetostrictive metallic layer directly coated on the fibre cladding over the grating segment of the FBG sensor, so that an on-demand external magnetic field in a millitesla scale can produce a controllable artificial strain as an indication signal for the remote optical interrogator. The relationship between the pre-defined magnetic field and its induced Bragg wavelength shift characterizes this validation concept. Any deviation of the local bonding state of the interfaces from the initial or/and any change of shear strain transferring mechanism from composite matrix to the optical fibre core will result in alterations in this sensitive relationship, and thus triggers an immediate alert for a further inspection. The finite element method is used to simulate the strain of this configuration as result of different values of the magnetic field in order to optimize the geometrical sensor parameters. The simulations are verified by experiments results. © (2016) COPYRIGHT Society of Photo-Optical Instrumentation Engineers (SPIE). Downloading of the abstract is permitted for personal use only.
Eine Reihe von Prüfproblemen in der chemischen Industrie, in Kraftwerksanlagen und in Transportsystemen ist aufgrund schwieriger Zugangsmöglichkeiten nur begrenzt technisch bzw. wirtschaftlich effizient durchführbar. Das hier vorgestellte Projekt beinhaltet die Entwicklung eines Verfahrens der zerstörungsfreien Prüfung über weite Entfernungen (bis zu 100 m), das zum Einsatz in automatisierten Messsystemen bzw. zur Integration in Langzeitüberwachungssysteme geeignet ist. Grundlage des Verfahrens ist die gezielte Anregung und Auswertung von Lamb-Wellenmoden, wodurch eine effektive Unterscheidung von Fehler- und Formanzeigen sowie eine Klassifizierung unterschiedlicher Fehlertypen möglich werden.
Der Vorteil der Nutzung geführter Wellen für die zerstörungsfreie Prüfung liegt in ihrer vergleichsweise guten Ausbreitungsfähigkeit über weite Entfernungen. Die sich daraus ergebenden Möglichkeiten der Untersuchung großer bzw. schwer zugänglicher Bereiche einer Struktur bieten innovative Ansätze für die Entwicklung robuster Structural-Health-Monitoring-Systeme (SHM). Erst durch die Verfügbarkeit leistungsfähiger Rechentechnik wird ein breiter Einsatz derartiger Verfahren möglich. Die Technik kann zur Materialcharakterisierung an ebenen bzw. zylindrischen, dünnwandigen Flächen aus Metall oder auch CFK genutzt werden. Adressierte Anwendungsfelder sind z.B. die Untersuchung von Flugzeugtragflächen oder Pipelines. Des Weiteren wird der Einsatz solcher Verfahren zur Überwachung sicherheitsrelevanter Bauteile z.B. aus Laminaten angestrebt, wie sie verstärkt in der Luft- und Raumfahrt Anwendung finden. Im Rahmen des Projekts wurde auf Grundlage vorhandener Technik (Wellenanregung mittels Ultraschall-Gruppenstrahlprüfköpfen) ein umfassendes Verständnis für die Technologie und anwendungsrelevante Parameter (Probenmaterial und -dimensionen, Welleneigenschaften, Anregungs-, Transmissions-, Reflektionscharakteristika) gewonnen und Algorithmen zur Erkennung von Schädigungsbildern (z.B. Riss, Loch, Verdünnung) entwickelt.
Neben der Algorithmusentwicklung zur Detektion und Analyse von Schadstellen, lag ein Projektschwerpunkt in der Entwicklung einer geeigneten Gerätetechnik. Als sensorisches Elemente wurde Ultraschall-Gruppenstrahlertechnik eingesetzt. Besondere Anforderungen werden an die Technik zur Anregung der Wellenmoden unter Verwendung geeigneter Piezoaktoren gestellt. In diesem Bereich existiert bislang keine kommerziell erhältliche Gerätelösung, weshalb eine Neuentwicklug der Anregetechnik realisiert wurde. Speziell für die hohe Anzahl an Aktorkanälen, die benötigt wird, um unterschiedliche Moden und Wellenformen anzuregen, wurde eine äußerst leistungsfähige Anregeeinheit entwickelt.
Durch faseroptische Sensoren können Bauteile im Einsatz kontinuierlich überwacht und frühzeitig Informationen über Materialveränderungen gewonnen werden. Mittels einer magnetostriktiven Aktorschicht, welche den Sensor umhüllt, kann nun auch die korrekte Sensorfunktion jederzeit kontrolliert werden. Als Aktorschicht eignet sich galvanisch abgeschiedenes reines Nickel oder Nickel-Eisen in der Zusammensetzung 50:50. Um diese haftfest mit dem Sensor zu verbinden wurde ein ECD/PVD-Kombinationsschichtsystem entwickelt. Die mechanischen Eigenschaften der ECD-Schicht können sowohl mit einer auf die Fasergeometrie angepassten instrumentierten Eindringprüfung als auch einem 2-Punkt-Biegeversuch bestimmt werden.
In this study a method for early damage detection is investigated based on the directed excitation and measuring of Lamb waves (guided waves). The objective is to make a statement about the practicability of a Lamb wave generator (LWG) and about the application relevant parameters (specimen materials and dimensions, wave characteristics, excitation, transmission und reflection). Guided waves enable an effective differentiation of structural and defective indications as well as a classification of different defect types. For the investigations, a LWG was developed which combines the advantages of the single excitation of a piezoelectric actuator and the possibility of a group excitation. Algorithms were developed to identify and analyze damage patterns (cracks, wholes, weakening).
A multi-sensor system for 3D localization was developed and named BodyGuard. It combines body movement sensing and a guard system for the tracking and recording of the status of persons. BodyGuard was designed to monitor and transmit the movement of a person radio-based and to transform that data into a spatial coordinate. This paper describes how the BodyGuard system works, what components the system consists of, how the individual sensor data is converted into 3D motion data, with which algorithms the individual sensors are processed, how individual errors are compensated and how the sensor data are fused into a 3D Model.
Sensor based person tracking is a challenging
topic. The main objective is positioning in areas without
GPS connection, i.e. indoors. A research project is carried
out at BAM, Federal Institute for Materials Research and
Testing, to develop and to validate a multi-sensor system for
3D localization. It combines body motion sensing and a
guard system for the tracking and recording of the status of
persons. The so named BodyGuard system was designed for
sensor-based monitoring and radio-based transmission of
the movement of a person. Algorithms were developed to
transform the sensor data into a spatial coordinate. This
paper describes how the BodyGuard system operates, which
main components were used in the system, how the
individual sensor data are converted into 3D motion data,
with which algorithms the individual sensors are processed,
how individual errors are compensated and how the sensor
data are merged into a 3D Model. Final objective of the
BodyGuard system is to determine the exact location of a
person in a building, e.g. during fire-fighting operations.
Fiber optic sensors have gained increasing importance in recent years and are well established in many areas of industrial applications. In this paper, we introduce a concept of a self-diagnostic fiber optic sensor. The presented sensor is to resolve the problems of embedded fiber optic sensors in complex structures and to enable the validation under operational conditions. For this purpose, different magnetostrictive coated fiber optic sensors were developed and various experiments were performed to verify their mode of Operation and to determine the respective reproducibility. The measuring principle is illustrated by obtained experimental results, which showed a change in wavelength from 1 pm at a magnetic field strength change of 0.25 mT.
In addition, the temperature characteristics of the implemented magnetostrictive sensor were analyzed and an experimental factor of 1.5 compared to a reference fiber optic sensor was determined.