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Microbiologically influenced corrosion (MIC) is an expensive but unpredictable problem for the industries. The most well-known culprit for MIC is the sulfate-reducing microorganisms (SRM), such as members from the genus Desulfovibrio. It has been widely accepted that SRM can contribute significantly to MIC through the production of hydrogen sulfide (HS-) or in some cases a direct electron uptake from the metal surface. However, in a real environmental system, SRM is not exclusive and often involved with other microorganisms that may also contribute to MIC, such as methanogens.
Methanogenic archaea can produce methane (CH4) using H2+CO2, formate, methylated amines or acetate. Methanogens are highly abundant in the environment and many are found in very extreme conditions, such as high temperature and high salinity. Previous researches have demonstrated that methanogens are capable of MIC, though the specific mechanisms are still under investigation. In the oil and gas industry, methanogens are not considered as the main contributor for MIC since the corrosion rates are often too low. However, the tests for methanogen-induced MIC are usually performed at static conditions, which cannot represent the system accurately. Here, we developed a novel anaerobic system to evaluate the corrosion potential of methanogens under flow conditions. We will use the Methanococcus maripaludis KA1 strain, which was isolated from a crude oil tank, as the organism of interest. A separate system for Desulfovibrio alaskensis will be established for corrosion rate comparisons. Furthermore, we will study the synergistic effects of M. maripaludis and D. alaskensis on MIC under flow.
The survey of Canadian shale sites showed a dominance of halophilic microorganisms, including Halomonas (HA). Nitrate-amended incubations of the field samples under high salinity (14.6% NaCl), revealed a dominance of HA (>72%) and an accumulation of nitrite. Nitrite accumulation directly inhibited the growth of SRB, thereby decreasing their souring and corrosion risks. However, accumulated nitrite may also contribute to iron corrosion, which will be tested by using different concentrations of nitrate as an electron acceptor to HA. Different salinities are further tested on HA strains supplemented with iron coupons to determine their effects on iron corrosion rates. HA incubated with separate cultures of corrosive methanogen and SRB were tested to determine whether a positive or adverse effect will occur between them. Lastly, analyses of iron coupons will be conducted using TOF-SIMS, FIB-SEM and EDS for corrosion product characterization
Microbiologically influenced corrosion (MIC) of iron is usually attributed to sulfate-reducing microorganisms (SRM) in oil and gas facilities. SRM act upon the metal by the re-activeness of hydrogen sulfide (HS-), and by withdrawal of the available electrons in electrical contact with the metal (EMIC). Methanogenic archaea (MA) can also cause MIC (Mi-MIC). Several MAs were identified to be corrosive by using elemental iron as the sole electron donor for methanogenesis, including Methanobacterium-affliated IM1 and Methanococcus maripaludis Mic1c10. Currently, low corrosion rates were reported for MA, possibly due to the formation of siderite (4Fe + 5HCO3- + 5H+ ® 4FeCO3 + CH4 + 3H2O). Since MA do not produce HS-, withdrawal of electrons may be their main corrosive mechanism; however, mechanistic details and kinetics of the overall process are poorly understood.
To investigate the corrosion potential of MA, we studied the EMIC methanogenic strains (IM1 and Mic1c10) individually or part of a syntrophic co-culture with SRM. Corrosion studies were conducted using an in-house developed flow-through system to simulate fluctuating environmental conditions. Results indicate that the rates of iron corrosion by MA (up to 0.4 mm/yr) are higher to that caused by the marine SRM Desulfovibrio alaskensis (0.15 mm/yr) and the co-culture (0.1 mm/yr). Scanning electron microscopy (SEM) images of the metal incubated with MA showed severe pitting corrosion. Genomic analysis of the EMIC MA was conducted to provide an insight on the possible cellular mechanisms that could be involved. Furthermore, low concentrations of MA-targeting biocides will be applied to EMIC MA in static and flow conditions to gain insights for possible mitigation strategies. Such knowledge and deeper understanding also from an electrokinetic point of view may not only provide further models in microbial electrophysiology, but also contribute to mitigation strategies in MIC.
MFC was used to study the corrosiveness of iron-utilizing methanogen, Methanobacterium IM1 under flow conditions. Comparing against electrical SRM, Desulfovibrio ferrophilus IS5, results showed under standard mesophilic conditions, average corrosion rates of Methanobacterium IM1 was double that of SRM. The highest corrosion rate of Methanobacterium IM1 reached up to 0.60 mm/yr under neutral conditions, and severe pitting was observed on the iron surface. Furthermore, the corrosion products of Methanobacterium IM1 were characterized with TOF-SIM, FIB-SEM and EDX, and preliminary results revealed FeCO3 is not the only corrosion product of Mi-MIC, as previously reported. Under low pH conditions, the maximum corrosion rate of Methanobacterium IM1 reached 1.57 mm/yr, which resulted in severed deformity of the iron specimen. Additional comparisons using different types of incubation material were conducted to standardize MFC MIC testing.