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Organisationseinheit der BAM
- 4 Material und Umwelt (38)
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Der Sensorik kommt bei der Digitalisierung der Prozessindustrie eine Schlüsselrolle zu. Entsprechend ist sie ein zentraler Baustein der NAMUR Open Architecture Konzepts (NOA). M+O-Sensoren (Monitoring + Optimization) - stellen eine neue Geräteklasse für die zusätzliche Überwachung und Optimierung von Anlagen der Prozessindustrie dar. Diese deckt klassische und alternative Messprinzipien bis hin zur Nachbildung der menschlichen Sinne ab. Hier werden die Anforderungen an M+O-Sensoren als Bestandteile der NOA beschrieben.
High-temperature corrosion is a widespread problem in various industries.
As soon as a hot and reactive gas (CO2, O2, H2O, SO2, NOx, etc.) is in contact with a solid, physico-chemical processes at the surface and interfaces lead to material degradation. The processes are dynamic and controlled by thermodynamic and kinetic boundary conditions. Whether a reaction product is protective or not depends on various factors, such as chemical composition of the solid and the reactive media, surface treatment as well as diffusion and transport paths of cations and anions. Resulting chemical and structural inhomogeneities with the corrosion layers are characterized by off stoichiometry within cationic and anionic sub lattices. The competitive processes can be studied by various techniques of applied crystallography.
This chapter gives an overview on the challenges of chemical-structural Analysis of reaction products by crystallographic methods such as X-ray diffraction and X-ray near-edge structure spectroscopy and scanning electron microscopy electron backscatter diffraction (SEM-EBSD) for corrosion science.
If a component is cyclically loaded, its load carrying capacity is considerably lower than in the monotonic loading case. This general observation applies in particular to L-PBF parts. The causes of this are mainly material defects such as pores and unwelded regions (Chapter 8) and a pronounced surface roughness in the as-built condition (Chapter 9). In addition, effects due to the anisotropy of the microstructure (Chapter 6) and a complex residual stress pattern (Chapter 7) play an important role. A consequence is that common strategies of fatigue assessment cannot be transferred to L-PBF applications without modifications. Due to the inhomogeneity of the material, the determination of representative material properties and the transfer to the component is a problem, and this is also the case with regard to the consideration of defects, surface roughness and residual stresses. The chapter gives a brief introduction to these problem areas.
In this chapter, the current state-of-the-art of in situ monitoring and in situ NDE methods in additive manufacturing is summarized. The focus is set on methods, which are suitable for making statements about the quality and usability of a component currently being manufactured. This includes methods which can be used to determine state properties like temperature or density, other physical properties like electrical or thermal conductivity, the microstructure, the chemical composition, the actual geometry, or which enable the direct detection of defects like cracks, voids, delaminations, or inclusions. Thus, optical, thermographic, acoustic, and electromagnetic methods, as well as methods being suitable for investigating particle and fume emission are presented. The requirements of in situ monitoring methods with a focus on thermographic methods are discussed by considering different additive manufacturing processes like laser powder bed fusion (PBF-LB/M) and direct energy deposition (DED-LB/M). Examples of the successful implementation and applications of such monitoring methods at BAM are given. The in situ monitoring and NDE methods are compared against post-process NDE methods. The advantages and challenges of in situ methods concerning real-time data analysis and the application of AI algorithms are addressed and discussed.
Laser ablation inductively coupled plasma mass spectrometry (LA-ICP-MS) is nowadays a versatile and powerful analytical method for direct solid sample analysis. The applicability has been demonstrated for a wide variety of samples covering hard and soft materials. In an imaging mode the technique provides quantitative information on the elemental distribution within a sample. LA-ICP-MS imaging is of particular interest in biomedical research as the distribution of an element gives valuable insight on uptake and distribution of essential and toxic trace elements, administered contrast agents as well es nanoparticles. LA-ICP-MS is therefore a powerful complement to other imaging techniques. Recent instrumental improvements, especially in sample chamber design, have contributed to better sensitivity and spatial resolution enabling subcellular imaging. The book chapter provides a comprehensive overview about spatially resolved localisation and quantification of various nanoparticles in cells and tissue thin sections by LA-ICP-MS. Furthermore, different sample preparation strategies and internal standardisation and calibration approaches for bioimaging by LA-ICP-MS are summarized and discussed.
Metal-containing nanomaterials are used in numerous fields ranging from industrial applications to nanomedicine. Several studies have demonstrated that the physicochemical properties of nanoparticles have an impact on their pharmacokinetics, transfer and clearance. The high sensitivity and multielement capability of LA-ICP-MS enables the elucidation of interactions between tissue components and nanomaterials used as imaging probes or drug carriers. Potential toxic effects are investigated as well. Thus, LA imaging significantly supports the clinical translation of safe and efficient nanoparticles for diagnostic and therapeutic purposes.
The complex effect of nanoparticles on an epoxy-based and anhydride cured DGEBA/Boehmite nanocomposite with different particle concentrations is considered in this chapter. A combination of X-ray scattering, calorimetry (fast scanning and temperature modulated calorimetry) and dielectric spectroscopy was employed to characterize the structure, vitrification kinetics and the molecular dynamics of the nanocomposites. Firstly, the unfilled polymer was found to be intrinsically heterogeneous, showing regions with different crosslinking density, indicated by two separate dynamic glass transitions. Moreover, the glass transition temperature decreases with increasing nanoparticle concentration, as a result of changes in the crosslinking density. In addition, it was shown that the incorporation of nanoparticles can result in simultaneous increase in the number of mobile segments for low nanoparticle concentrations and on the other hand, for higher loading degrees the number of mobile segments decreases, due to the formation of an immobilized interphase.
The Burning of Plastics
(2021)
The burning of a polymer is a physico–chemical process strongly influenced by the coupling of a chemical reaction – oxidation of fuel – in the gas phase with a chemical decomposition reaction – pyrolysis – in the condensed phase via heat and mass transfer. The heat and mass flux control the intensity of fire and the ablation of fuel. Indeed, the temperature profile as a function of time may be one of the most important responses of a specimen to understand its burning behavior. Further, several physical phenomena, such as the heat absorption of the materials, thermal conductivity, and also melt flow and dripping, play a major role in determining ignition, flammability, and fire behavior. The burning of a polymer is very complex. The various phenomena interact with each other, e. g., pyrolysis also influences the viscosity of the melt, and, thus, whether dripping or charring results in a protective layer, increasing the shielding effect of the residual protective layer. Only a detailed and comprehensive description opens the door to a well-founded understanding of the burning behavior of polymeric materials.
The chapter starts with a brief introduction about corrosion, which is defined as the interdependency between a metal, a corrosive environment, and the respective component design. The second section introduces the most important forms of aqueous electrochemical corrosion (uniform corrosion, galvanic corrosion, selective and intergranular corrosion, and finally pitting and crevice corrosion in the case of passive layer forming metals). In addition, electrochemical corrosion under applied mechanical load is introduced (stress corrosion cracking, hydrogen-assisted cracking, corrosion fatigue), as well as special forms of corrosion (erosion, fretting, and microbiologically induced corrosion). The third section of this chapter introduces (mostly dry) chemical corrosion and high-temperature corrosion (oxidation, carburization, high-temperature hydrogen attack, sulfurization, nitriding, halogenation). As in the case of electrochemical corrosion, chemical corrosion can also be superimposed by mechanical loads. Finally, general facts on the testing of corrosion are introduced.
Das Kapitel beginnt mit einer kurzen Einführung über die Korrosion (Wechselwirkung zwischen einem Metall, einer korrosiven Umgebung und der der jeweiligen Konstruktion). Im zweiten Abschnitt werden die wichtigsten Formen der wässrigen elektrochemischen Korrosion (Flächenkorrosion, galvanische, selektive und interkristalline Korrosion sowie Loch- und Spaltkorrosion) betrachtet. Darüber hinaus wird die elektrochemische Korrosion unter mechanischer Belastung betrachtet (Spannungsrisskorrosion, wasserstoffunterstützte Rissbildung, Korrosionsermüdung), sowie Sonderformen der Korrosion (Erosion, Fretting und mikrobiologisch induzierte Korrosion). Der dritte Abschnitt befasst sich mit der chemischen und Hochtemperaturkorrosion (Oxidation, Aufkohlung, Hochtemperatur-Wasserstoffangriff, Aufschwefelung, Nitrierung, Halogenierung). Zusätzlich enthält das Kapitel Maßnahmen zur Vermeidung der Korrosion.
Due to the importance of reinforced concrete structures for modern society, damage assessment during the entire life-cycle of such structures has become a special interest in non-destructive testing. Using embedded ultrasound sensors in combination with other measurement methods, numerical modeling and self-made data collectors, tailored specifically for monitoring tasks, the German research group DFG FOR CoDA aims to investigate and develop novel methods for damage detection and rapid model updating in reinforced concrete structures. In the first stage of the project, besides the development of custom-built, low-cost data collectors, ultrasonic transducers are embedded in a large, reinforced concrete specimen on a BAM test site near Berlin. In this experiment, the influence of changing environmental conditions (mainly temperature) on the ultrasound signal is investigated using coda-wave interferometry. The results show a correlation between changes in temperature and ultrasonic velocity. Such changes must be taken into consideration in a long-term monitoring setup to distinguish between reversible and permanent changes. By correcting the data using a linear relation between concrete temperature and velocity change to remove the seasonal trends and by low-pass filtering the data to remove daily variations can remove most of the temperature influence on the ultrasound measurements.
The purpose of this contribution is to introduce and to apply the developed approach of incorporating non-destructively gathered measurement results (instead of deterministic information and assumptions) into a reassessment model of a typical prestressed concrete road bridge and to outline the advantages. An essential part is the quality evaluation of the non-destructively measured information, that deals primarily with two questions. Could the object or parameter to be obtained reliably detected and if, how accurate are the inspection results achieved? Therefore, the importance of the combination of a probability of detection (POD)-approach and measurement uncertainty calculations is emphasized. With regard to the introduced case-study it is shown, for which structure parameters an assumption deviating from the actual (and measurable) situation has a particularly strong (and possibly arithmetically unfavorable) influence on the structural reliability. Measurements on such parameters are particularly beneficial for a reliable and robust reassessment. In conclusion, the individual reassessment results without consideration and with consideration of evaluated non-destructive inspection results are compared.
A simplified methodology is proposed to estimate the dynamic pressures developed within partially filled cylindrical vertical tanks when subjected to earthquake-related horizontal accelerations. The total pressure at the bottom of the tank is calculated as the superposition of vertical and horizontal pressures. While the magnitude of the vertical pressure depends on the free surface height of the liquid, the horizontal pressure depends on the magnitude of the horizontal acceleration and on the diameter of the tank. The liquid free surface oscillation angle is simulated based upon the principles of the simple pendulum analogy for sloshing. The length of the pendulum, however, is set on the basis of a methodology to calculate the free sloshing frequency of partially filled containers. Such a methodology is experimentally verified in this work. The outputs of the model for full scale situations, suggest that the lateral perturbation - sloshing phenomenon (earthquake effect) can generate an increase in the total pressure of 56% above the no lateral perturbation situation, further suggesting that such an overpressure should be taken into account when designing tanks that could be potentially subjected to earthquake-related perturbations.
Spent nuclear fuel which is generated in the operation of nuclear reactors needs to be safely managed following its removal from the reactor core. On-site power reactor storage pools were designed on the assumption that after a short period of time spent nuclear fuel would be removed for reprocessing and disposal or further storage elsewhere. The amount of highly radioactive spent fuel that needs to be stored over longer periods of time is growing and additional storage capacity is required. One of the widely used options for additional storage capacity is the use of casks for dry storage of spent fuel. Among various existing dry storage concepts, several Member States are utilizing a concept of dual purpose casks (DPCs). This publication provides practical advice on the structure and contents of a DPC integrated safety case with reference to existing IAEA requirements relevant to the licensing and use of transport and storage casks for spent fuel.
This paper addresses the sensitive issue of authenticating unprovenanced manuscripts of high monetary value to certify they are genuine. Over the last decade, the popularity of material studies of manuscripts using non-destructive testing (NDT) has increased enormously. These studies are held in especially high esteem in the case of suspicious writings due to the methodological rigour they are reputed to contribute to debate. We would like to stress that materials analysis alone cannot prove that an object is genuine. Unfortunately, audiences with a humanities background often tend to disregard the technical details and treat any published interpretation of instrumental analysis as an objective finding. Four examples are outlined here to illustrate what questionable contributions the natural sciences can make in describing manuscripts that have actually been forged.
Laser-induced periodic surface structures (LIPSS) are a universal phenomenon and can be generated on almost any material by irradiation with linearly polarized radiation. This chapter reviews the current state in the field of LIPSS, which are formed in a “self-ordered” way and are often accompanying materials processing applications. LIPSS can be produced in a single-stage process and enable surface nanostructuring and, in turn, adaption of optical, mechanical, and chemical surface properties. Typically, they feature a structural size ranging from several micrometers down to less than 100 nm and show a clear correlation with the polarization direction of the light used for their generation. Various types of LIPSS are classified, relevant control parameters are identified, and their material-specific formation mechanisms are analyzed for different types of inorganic solids, i.e., metals, semiconductors, and dielectrics. Finally, technological applications featuring surface functionalization in the fields of optics, fluidics, medicine, and tribology are discussed.
In Order to be able to assess the damage caused to materials by acid deposition the first question to be considered is: Which materials are affected?
A wide ränge of materials are exposed to the extemal environment. These materials have different susceptibility to attack by acid rain and different stock at risk in the Federal Republic of Germany.
The compatible solute ectoine: protection mechanisms, strain development, and industrial production
(2020)
Bacteria, Archaea, and Eukarya can adapt to saline environments by accumulating compatible solutes in order to maintain an osmotic equilibrium. Compatible solutes are of diverse chemical structure (sugars, polyols, amino acid derivatives) and are beneficial for bacterial cells not only as osmoregulatory solutes but also as
protectants of proteins by mitigating detrimental effects of freezing, drying, and high temperatures. The aspartate derivative ectoine is a widespread compatible solute in Bacteria and possesses additional protective properties compared with other compatible solutes and stabilizes even whole cells against stresses such as ultraviolet radiation or cytotoxins. Here, it is our intention to go beyond a simple description of effects, but to depict the molecular interaction of ectoine with biomolecules, such as proteins, membranes, and DNA and explain the underlying principles. The stabilizing properties of ectoine attracted industry, which saw the potential to market ectoine
as a novel active component in health care products and cosmetics. In joint efforts of industry and research, a large-scale fermentation procedure has been developed with the halophilic bacterium Halomonas elongata used as a producer strain. The development and application of ectoine-excreting mutants from H. elongata (“leaky” mutants) allow for the annual production of ectoine on a scale of tons. The details of
the strain development and fermentation processes will be introduced.
Morphologically simple and microbially dominated ecosystems termed “biofilms” have existed on Earth for a long period of biosphere evolution. A model biofilm combining one heterotroph and one phototroph component was used in a laboratory experiment to simulate biogenic weathering with two different specimens of basic rock samples from the soil profiles. The rocks fragments from the regions of cold environments of Eurasia,where abiotic physical processes, including rock disintegration initiated by freezing–thawing cycles, represent the most probable Scenario of rock weathering, were subjected to biological colonization. The rock Fragments were represented by dolerite and metagabbro amphibolites. Polished sections of the rock samples were inoculated with the model microbiological consortium of the oligotrophic fungus and the phototrophic cyanobacteria (biofilm). After 3 month runtime of the experiment the progress of rock weathering was derived from the growth of the biofilm on the rock surfaces. The model biofilm visualization on the rock surface of polished sections illustrated their stronger development namely on dolerite in comparison with metagabbro amphibolite. The findings confirmed the higher sensitivity of dolerite to biogenic weathering due to (i) mineral association, in which quartz was absent and (ii) porosity providing higher specific surface area for biotic—abiotic interaction influenced by the occurrence of micro-porosity in the rock.
Eine Vielzahl unterschiedlicher Materialien findet für die farbliche Gestaltung von Zeichnungen Verwendung. Einige Pigmente und Farbstoffe, d.h. Tinten, Stifte oder Kreiden, waren nur für den Gebrauch als Zeichenmittel vorgesehen – andere wiederum finden sich auch in der Tafel- oder Fassmalerei. Ausgehend von schwarzen Zeichenmaterialien soll zunächst eine allgemeine Typologie der Farbmittel entwickelt werden, um den Kosmos dieser Vielfältigkeit zu illustrieren. In einem zweiten Teil werden farbige Elemente am Beispiel von Rötel in Zeichnungen hinterfragt, deren Funktion und Bedeutung sich aus der Betrachtung heraus nicht unbedingt sofort erschließt. So diente die Farbe hier weder der naturgetreuen Nachahmung, noch wurde sie für eine nachträgliche Wertsteigerung eingesetzt. Der dritte Teil dieses Exkurses widmet sich schließlich solchen „farbigen“ Elementen, deren Konnotationen sich aus den Zeichnungen nicht ermitteln lassen und die daher zunächst irritieren. Diese vermeintliche Farbigkeit war aber ursprünglich vielleicht gar nicht intendiert, sondern ist vielmehr auf Alterungs- und Korrosionsprozesse zurückzuführen.
Laser-induced periodic surface structures (LIPSS) are a universal phenomenon and can be generated on almost any material by irradiation with linearly polarized radiation. This chapter reviews the current state in the field of LIPSS, which are formed in a “self-ordered” way and are often accompanying materials processing applications. LIPSS can be produced in a single-stage process and enable surface nanostructuring and, in turn, adaption of optical, mechanical, and chemical surface properties. Typically, they feature a structural size ranging from several micrometers down to less than 100 nm and show a clear correlation with the polarization direction of the light used for their generation. Various types of LIPSS are classified, relevant control parameters are identified, and their material-specific formation mechanisms are analyzed for different types of inorganic solids, i.e., metals, semiconductors, and dielectrics. Finally, technological applications featuring surface functionalization in the fields of optics, fluidics, medicine, and tribology are discussed.
Die Eigenschaften verschiedener Werkstoffe werden behandelt und typische Werkstoffkennwerte angegeben. Es werden Arten der Beanspruchung von Bauteilen und Werkstoffen vorgestellt, die diese in technischen Anwendungen unterworfen sind. Im Betrieb von Bauteilen kann Materialschädigung und unter Umständen auch Versagen eintreten. Mögliche Mechanismen und Ursachen werden erläutert und Einblicke in die Methodik der Schadensanalyse gegeben.
Engineering Modelling
(2019)
This chapter presents the most commonly used approach to analyse the
thermo-mechanical behaviour of concrete structures subjected to high temperatures as in the case of fire loading. Prescriptions of the Eurocode are detailed for the thermal as well as the mechanical analysis. Finally, recommendations from two national (Austrian and German) guidelines give some improvements for Underground infrastructure.
Advanced Modelling
(2019)
Although concrete itself is not a combustible material, concrete mixtures with high density, such has high-performance concretes (HPCs), are susceptible to significant damage during fires due to explosive spalling. Past research has shown that the inclusion ofpolymer fibres in high density concrete can significantly mitigate this fire damage. The exact mechanisms causing this increased spalling resistance are not yet fully understood, but it is thought that the fibres facilitate moisture transport during fire exposure, which in turn contributes to relief of internal stresses in the spalling-susceptible region. In this study, X-ray Computed Tomography (CT) was applied to observe the interaction between polymer fibres and cracking during thermal exposure. For this purpose, two concrete samples containing different polymer fibre types were subjected to incremental application of a defined thermal exposure. CT images were acquired before and after each thermal exposure and powerful image processing tools were used to segment the various material components. This enabled a detailed analysis of crack formation and propagation as well as the visualization and quantification of polymer fibre characteristics within the concrete. The results demonstrated that the orientation of both fibres and cracks in polymerfibre reinforced concrete tend to be anisotropic. The results also indicated that crack geometry characteristics may be correlated with fibre orientation, with cracks tending to run parallel to fibre beds. Clear quantitative relationships were also observed between heating and increasing cracking levels, expressed in terms of both crack surface area and crack volume.
The Montserrat Codex Miscellaneus (TM 59453/LDAB 552) has been the subject of numerous studies since the publication of ist first text by its owner, father Ramon Roca-Puig. Scholars have dealt with the content of its texts, as well as interrogated its origin and materiality. It is a fourth-century papyrus single quire codex, which contains texts in both Latin and Greek. It has been argued that it belonged to the Bodmer library, connected to a Pachomian library in the Thebaid. In this paper we want to contribute to the material study of the codex by presenting the first results of an archaeometric analysis performed upon the inks. The Analysis was carried out within the framework of the ‘PAThs’ project based at Sapienza University of Rome, and executed with the close cooperation of DVCTVS, a team of scholars who curate the Roca-Puig collection. The results obtained have not only cast light on the history of production of the codex, but also, and perhaps most importantly, point out that a meaningful interpretation of the analytical data is only possible through an interdisciplinary collaboration between the humanities and the natural sciences.
An interdisciplinary approach to the study of manuscript traditions is here applied to the analysis of the leaves from the White Monastery, one of the greatest centres of literary production in Late Antique Egypt. In the framework of the ‘PAThs’ project, archaeometric analyses complement the information pieced together by a range of disciplines in the field of humanities. The use of different complementary analytical techniques provides information on the type of ink used and its elemental composition, unveiling interesting details regarding the materials and methodology of manufacturing of writing media. Moreover, this contribution takes a step forward and discusses the possible existence of a regional arrangement in the elemental composition revealed in the inks studied.
Natural keratin fibres derived from Mexican tannery waste and coconut fibres from coconut processing waste were used as fillers in commercially available, biodegradable thermoplastic starch-polyester blend to obtain sustainable biocomposites. The morphology, rheological and mechanical properties as well as pyrolysis, flammability and forced flaming combustion behaviour of those biocomposites were investigated. In order to open up new application areas for these Kinds of biocomposites, ammonium polyphosphate (APP) was added as a flame retardant. Extensive flammability and cone calorimeter studies revealed a good flame retardance effect with natural fibres alone and improved effectiveness with the addition of APP. In fact, it was shown that replacing 20 of 30 wt. % of APP with keratin fibres achieved the same effectiveness. In the case of coconut fibres, a synergistic effect led to an even lower heat release rate and total heat evolved due to reinforced char residue. This was confirmed via scanning electron microscopy of the char structure. All in all, these results constitute a good approach towards sustainable and biodegradable fibre reinforced biocomposites with improved flame retardant properties.
A new race for high performance structural materials has started since the discovery of high entropy alloys at the beginning of the 21st century. The possible combination of several elements in an, until then, unknown composition space opened the ground for discovering new materials. Solid solution strengthening remains the most prominent mechanisms that is active in this family of materials, but it is supported by all other strengthening mechanism on the path to better and better performing materials. Chemical, thermal and mechanical approaches are combined to optimize these alloys. Optimum performances can be reached by using a high number of different strengthening mechanisms, induced both by composition and processing. The most prominent with composition induced mechanism is precipitation hardening, and on the processing side it is cold working such as cold-rolling, torsion or extrusion. The contribution uses tensile test data at room temperature solely for comparison – high temperature and cryogenic data are omitted because it would lead beyond the scope of this manuscript.
The ever more ambitious strategic goals of meeting the requirements in ensuring technical safety and security of civil structures have resulted in flourishing development of innovative structural health monitoring (SHM) technologies for early damage diagnosis and prognosis. At the same time, implementing SHM systems provides tangible economic benefits derived from lower life-cycle costs associated with reduction in the maintenance, repair and insurance expenses. Due to the large size and harsh environmental conditions common to most civil structures, the broad range of favorable physical-mechanical properties of POFs allow for customized monitoring solutions for a wide variety of applications.
In addition to common SHM-related advantages of optical fibers including their electromagnetic immunity, small size, lightweight as well as spark-free and non-conductive characteristics, POFs offer better bending and fracture resistance then their glass-counterparts. Particularly, the improved robustness of POFs, their ease of handling, low Young’s Modulus and high elastic limit of 10% compared to 1% in silica glass [1] are relevant to practical applications. Depending on the composition, dopants, drawing process and geometry [2], strain measurement up to 45% [3] or even above 100% [4,5] has been demonstrated with standard POFs. Therefore, the dominant market expected for POF sensors includes monitoring of high-strain-rate deformations in earthwork structures, crack detection in concrete and masonry structures [6] or overstressing in high-rise steel structures exposed to moisture, corrosion, leakage, fatigue, vibration, fire, overflow, earthquake and intentional damage. For fracture monitoring within concrete structures, the sensory usage of POFs becomes especially favorable since the extremely alkaline environment of concrete mixtures is well known to be corrosive to standard silica glass optical fibers (GOFs) [1,7].
Most of advanced distributed sensing techniques are commonly based on Rayleigh backscatter reflectometry using commercially available multimode (MM) POFs. Such typical MM POFs range from a step-index (SI) poly(methyl methacrylate) (PMMA) POF having a core diameter of 1 mm to a low-loss graded-index (GI) perfluorinated (PF) POF based on poly(perfluorobutenyl-vinylether) also known as CYTOP [8] with a 50 µm core diameter. The relatively low optical attenuation value of 30 dB/km at 1.3 µm [9,10] makes PFGI POFs also interesting for distributed Brillouin sensing [11-14]. Compared to GOFs, PFGI POFs offer better potential for temperature measurement and have comparably low theoretical attenuation limit [15]. Therefore, POF-based distributed Brillouin sensing is expected to play an important role in the future of SHM, especially at high-strain ranges. The significance of the Brillouin measurment technique can be also enhanced by further development of the single-mode (SM) POFs which are still subject of research and are used for coherent detection techniques [6]. Furthermore, SM PMMA POFs have been characterized in a Mach-Zehnder interferometer setup for strain values up to 15.8% [16,17].
The current development of SM perfluorinated and microstructured POFs (mPOFs) represents an immense promise for quasi-distributed dynamic measurement at high strain levels based on fiber Bragg grating (FBG) technology. While SM mPOFs with optical losses of about 1 dB/m can be fabricated [6], the SM PF POFs presented by Zhou et al. feature low attenuation of even less than 0.2 dB/m in the wavelength range of 1.41 µm to 1.55 µm [18]. At the same time, the SM PF POFs have the potential for improved thermal stability compared to their PMMA counterparts [19].
This whole chapter provides a comprehensive overview on current POF-based sensing principles and SHM technologies, highlighting their diverse applications in civil engineering structures. In the application-related context, close attention is paid to the development of smart sensor-based geotextiles and geogrids. Such geosynthetics-integrated distributed POF sensors have proven to be a promising solution for two- or even tree-dimensional monitoring of critical high mechanical deformations in both geotechnical and masonry structures. Moreover, geosynthetics in the form of nonwoven geotextiles as well as polymer-based geogrids used as carrier materials for POF sensors enable optimized load transfer from the monitored structure to the measuring fiber without losing their original functionality. In other words, smart geosynthetics provide a cost-efficient dual solution for, on the one hand, well-established increase of structure stability and decrease of erosion effects, on the other hand, early-warning and detection capabilities in the prevention and elimination of potential hazards and lasting damages.
Materialprüfung
(2019)
Die Materialprüfung dient der Analyse der Eigenschaften, der Qualität und der Sicherheit vonMaterialien undWerkstoffen. Die häufigsten Verfahren umfassen die Analyse der chemischen Zusammensetzung und der Mikrostruktur sowie die Ermittlung von Werkstoffkennwerten. Dazu zählt auch die Bestimmung des Materialverhaltens unter verschiedenen Beanspruchungen bis hin zu komplexen Beanspruchungen. Die Verwendung von Referenzmaterialien, Referenzorganismen und Referenzverfahren dient der Zuverlässigkeit und Richtigkeit von Messungen, Prüfungen und Analysen.
Twenty years ago, research involving ionic liquids was a minor field of interest, and only a few chemists and even fewer engineers were interested in salts with melting points near room temperature. In April 2000, the first NATO advanced research workshop on ionic liquids was held in Heraklion, Crete. The conference was the first international meeting devoted to ionic liquids and attracted most of the active researchers at that time. Following that meeting, activity in the field began to flourish and the first books and international conferences devoted to ionic liquids began to appear. By the end of 2018, more than 80,000 scientific papers had been published, and 17,000 patents were applied for in the field of ionic liquids! This book provides an overview of the current and emerging industrial applications of ionic liquids covering the core processes and products, the practical implementation and technical challenges involved, and the potential future directions for Research and development. The individual chapters were written by leading scientists in the field from industry and academia to address specific processes and products that are or will be soon commercialized. Examples include the use of a chloroaluminate ionic liquid as a next-generation alkylation catalyst to a new class of capillary gas chromatography (GC) columns with stationary phases based on ionic liquids. Over the past twenty years, there has been a growing realization that ionic liquids have moved from being mere academic curiosities to having genuine applications in fields as wide-ranging as advanced materials, biotechnology, catalysis, pharmaceuticals, renewable fuels, and sustainable energy. There are many optimistic indications that ionic liquids are on their way to becoming a commercial success story. This first book on “Commercial Applications of Ionic Liquids” provides over 50 applications that are either at the pilot scale or have been commercialized, which indicates that an exciting new chapter in the field of ionic liquids is about to begin!
Die Werkstoffklassen
(2020)
Es werden die vier Werkstoffklassen Metalle, Keramiken, Polymere und Verbundwerkstoffe sowie ihre Untergruppen vorgestellt. Die metallischen Werkstoffe umfassen die Eisen- wie die Nichteisenwerkstoffe und ihre Legierungen. Neben den Ingenieurkeramiken werden auch Glas und Glaskeramik, Naturstoffe und Erdstoffe sowie Baustoffe behandelt.
Flame retarded polymeric materials are used in various applications in which a certain fire behavior is demanded. Protection goals are defined, such as limited flammability in terms of hindered sustained ignition or limited contribution to a fire, and these protection levels are tested with defined specimens or components in defined fire scenarios, that is to say, different fire tests. Passing a specific fire test by meeting whatever its demands is often the most important development goal, so the parameters of the different fire tests vary widely to emphasize different fire properties. Some fire tests are used to screen or provide a general assessment of flame retardant polymers during development, while other fire tests and tailored experiments are performed to address special phenomena or understand the flame retardancy modes of action. For all fire testing, the devil is in the details – demanding know-how and crucial efforts to manage the quality of investigations and advanced interpretation. This chapter aims to offer a structured overview of all these aspects.
Unternehmen der chemischen Industrie müssen neuen Pfade beschreiten, um in einem veränderten Umfeld erfolgreich bestehen zu können. Dazu gehört insbesondere, das Potenzial digitaler Technologien zu nutzen. Die volle Integration und intelligente Vernetzung von Systemen und Prozessen kommt allerdings nur zögerlich voran. Dieser Beitrag ist ein Loblied auf die Feldebene. Er möchte dazu ermutigen, die Digitalisierung der Prozessindustrie auf Basis smarter Sensorik, Aktorik und Kommunikation ganzheitlicher zu denken und informiert über aktuelle technische Perspektiven, wie das Ein-Netzwerk-Paradigma, Ad-hoc-Vernetzungen, Edge-Computing, FPGAs, virtuelle Maschinen oder Blockchain. Diese geben smarter Sensorik, Aktorik und Kommunikation eine völlig neue Perspektive.
Waste, Evaluation Methods
(2019)
It is difficult to decide which waste management system fulfills best predefined sustainability goals such as maximum materials and energy recovery, least environmental impact, and lowest societal cost. Such decisions are based on many parameters. However, several evaluation methods exist with different scope and output, and the application of one or more evaluation methods provides an objective comparison of alternatives.
Schwarz auf Weiß
(2019)
In der Sammlung des Naturwissenschaftlichen Kabinetts Johann Wolfgang von Goethes wird ein eher unscheinbares Stück Papier aufbewahrt, welches einen grauschwarzen Aufstrich aufweist. Bei genauerer Betrachtung glaubt man, drei Querstreifen mit rötlicher, weißlicher und bläulicher Farbe innerhalb des grauschwarzen Aufstrichs zu erkennen. Das Papier weist oben die Skizze eines Prismas, im mittleren Bereich am rechten Rand die Beschriftungen „violett/blau“, „weiß“ sowie „gelb/roth“ auf. Interessanterweise ist die Aufschrift „violett/blau“ dem eher rötlichen, die Aufschrift „gelb/roth“ dem eher bläulichen Querstreifen zugeordnet. Die rechte untere Ecke ist mit „Sk“ (Seebeck?) gekennzeichnet. Sowohl die Beschriftungen als auch die Skizze wurden mit einem Graphitstift ausgeführt. Das Papier ist auf eine Pappe mit Papprahmen geklebt und mit schwarzem Papier umwickelt. Es ist unumstritten, dass es sich bei diesem Objekt um das Ergebnis eines naturwissenschaftlichen Experiments handelt, doch was stellt es dar und lässt sich die ursprüngliche Versuchsanordnung aus dem vorliegenden Befund und weiterer, heute zugänglicher naturwissenschaftlichen Untersuchungen rekonstruieren?
Das Kupferstichkabinett der Hamburger Kunsthalle besitzt seit seiner Gründung vier Zeichnungen von Leonardo da Vinci (1452–1519). Sie sind Teil eines umfangreichen Legats des Hamburger Kunsthändlers Georg Ernst Harzen, das der Stadt Hamburg für die 1869 eröffnete Kunsthalle als Besitz übereignet wurde. Die Zeichnungen gelten aufgrund ihrer Provenienzen und stilistischen Verankerung im Werk Leonardos als gesichert. Weiterführende materialtechnologische Untersuchungen wurden nun erstmals anlässlich der Ausstellung »Leonardo da Vinci – Die Zeichnungen im Hamburger Kupferstichkabinett« durchgeführt.
Properties of interstitial liquid phase in cement paste, including the species and concentrations of polymers and ion etc., play an important role for the rheological properties of cementitious materials. In order to better understand their effect, an inert model substance, spherical silica beads (SBs) with defined surface and granulometry were used in the presence of electrolytes (CaCl2) and/or different polymers, including polycarboxylate superplasticizer (PCE) and polyethylene glycol (PEG). It was found the presence of Ca2+ greatly increases the viscosity and yield stress of silica beads paste (SBP), which is proportional to the [Ca2+]. For the effect of PCE, the addition of PCE is beneficial to the flowability of SBP, but a high dosage of PCE leads to a reversal effect. Furthermore, the yield stress firstly increases and then decreases with increasing [Ca2+] under the same dosage of PCE. The addition of PEG always increases the yield stress of SBP, regardless of the ion concentration and the presence or not of PCE.
The flowability of cement paste is of great importance in today’s construction industry and is influenced by additives such as superplasticizers (SP). One type of SPs are polycarboxylate ether type SPs. These additives electrostatically bind with the negatively charged carboxylic groups at the backbone to the positively charged clinker phases.
To model positively charged clinker phases with adsorbed SP, silicon Wafers are pre-coated with cationic polyethylenimine (PEI) and SP is adsorbed onto the coated surface (Si/PEI/SP). Two different polycarboxylate ether type (PCE) SP are compared – one for ready-mix concrete and one for precast concrete. In this preliminary study the interaction forces between Si/PEI/SP surface and a silica microsphere (colloidal probe) are investigated under mild physico-chemical conditions (pH *6, ion concentration <10−5 M) using Colloidal Probe Atomic Force Microscopy (CP-AFM).
The interaction force between the model surfaces is attractive for low concentration of SP. The force changes from attractive to repulsive by increasing amount of SP. The force upon approach reveals a biexponential behavior. The exponential decay at large and short surface separations are attributed to electrostatic and steric interactions, respectively. The steric forces of the SP for ready-mix concrete show a steeper onset than the SP for precast concrete.
The quantification of these interaction forces will be compared to rheological measurements of similar systems. Furthermore, the parameters will be changed to better approach the conditions in real systems, i.e. higher pH and ionic strength. This helps to understand how the forces on the nanoscale influence the macroscopic rheology.
The stability and geometric nonlinearities of slender structures are a major topic in structural design. While this topic is most relevant in the field of Structural Engineering, e.g. for steel or concrete structures, only few applications take the role of soil-structure-interaction explicitly into account. The focus of this paper is placed on the impact of soil support and its modelling for the buckling analysis based on examples both for pile foundations and for railway track stability. The general interaction between steel design and the geotechnical input will be addressed. The paper discusses and summarizes a range of subtopics based on experience and current research at the author’s institute.
Special applications like pumping, spraying or printing of concrete require the precise adjustment of very specific rheological properties at different time steps during the casting process. Superplasticizers such as polycarboxylate ethers (PCE) can be used to obtain the required flowability, which, possibly in combination with additional rheology modifying admixtures, generate the required specified consistency. However, after the application, the concrete should change the rheological properties immediately in order to avoid deformations at rest. Therefore, the use of accelerators can be effective. Accelerators influence the hydration of cementitious materials, and thus the rheological properties over the course of time and the setting.
In this paper, the influence of different accelerators on the rheology and early hydration of cement paste as well as the interaction of accelerator and PCE are presented. Methods like rheometry, needle penetration tests and practical Tests like spread flow were applied. The used accelerators showed accelerating behavior on the cement pastes without and in the presence of PCE. At the same time an influence on the rheology could be observed. This effect was less in the mixes with PCE, especially at the highest water/cement ratio (w/c).
Since it was realized that sites contaminated with metals and radionuclides needed treatment, various remediation methods have been and are being developed. Depending on the size of the contaminated site and urgency of intervention, conventional or recently introduced techniques have been used. Conventional techniques include excavation and removal for treatment of soil and contaminants, or the so-called “pump-and-treat” method, in which contaminated groundwater is removed from the ground by pumping and treated in a treatment plant on the surface. It has the advantage of using proven techniques and is easy to control, and the treated groundwater can be reinjected into the ground or discharged in rivers or lakes. Novel methods include permeable reactive barriers, biomineralization, and electrokinetic remediation.
This publication summarizes the work carried out during an IAEA coordinated research project (CRP) on safe and reliabe management of spent nuclear fuel. This work contributes to the overall goal of demonstrating the performance of spent nuclear fuel and related storage systems components over long durations, and facilitates the transfer of this knowledge to Member States. The technical areas addressed by the CRP participants were related to potential degradation mechanisms in metal casks and concrete overpacks, such as stress corrosion cracking; long term integrity and performance of the fuel cladding; thermo-mechanical behaviour of the metal seals; and long term gamma and neutron shielding capability. The participants also considered past and ongoing demonstration programmes. For each technical topic addressed the main conclusions have been drawn, including information on the development of specific monitoring and inspection techniques as well as future opportunities for closing relevant data gaps. A major achievement is also the establishment of a worldwide network of experts working on current research projects to demonstrate the long term performance of spent fuel in dry storage systems.
Der Aufbau der Werkstoffe wird durch Merkmale wie Bindungsart, atomare Strukturen, Kristallstrukturen einschließlich ihrer Gitterbaufehler, Körner und Phasen bestimmt. Die Mikrostruktur (Gefüge) stellt den Verbund der Kristalle, Phasen und Gitterbaufehler auf mikroskopischer und nanoskopischer Skala dar. Die Grundlagen der Phasenumwandlungen werden behandelt und die Bedeutung von Diffusionsprozessen erläutert. Werkstoffe sind bedeutend für Kultur, Wirtschaft, Technik und Umwelt. Ihre Herstellung benötigt Ressourcen und Energie. Recycling ist eine Möglichkeit zur Erhöhung der Ressourcenproduktivität.
Braking-in-a-turn maneuvers represent a critical operational condition for any vehicle, due to the associated longitudinal and lateral perturbations to which it is subjected, which maximize the load transfer among the different wheels, and result in vehicle´s poor lateral stability and deficient braking performance.
In this paper, a suspended vehicle supporting a partially filled 10 litter-capacity container, is set on a tilt table at oblique angles, in order to simulate a braking-in-a-turn maneuver. The measurements are assessed in the time and frequency domains, on the basis of the lateral load transfer ratio and the infrastructure fatigue damage. The outputs from the experiment show that the Minimum fill level (one-quarter), generates the larger lateral load transfer (0.45). Such fill level also causes the greatest ratios for the alternate stress over the mean stress on the infrastructure. The spectral analysis reveals the dominance of one of the sloshing frequencies during such combined perturbation condition.
The magnitude of the steering forces at the wheel-track Interface depends on different properties and operational conditions linked to the vehicle and to the track, with the bogie´s yaw stiffness/resistance and the friction at the centre plate being recognized as the most influential vehicle factors. In this respect, the negative consequences of high values for yaw resistance have been recognized in terms of the railway accelerated deterioration and on the possibility for derailment. While some theoretical models have been proposed to simulate the effects of the centre plate friction on the railway damage, and experimental measurements have been reported of the turning resistance, no experimental data is available regarding the effect of the friction at the centre plate on the wheel-track forces. In this paper the conceptual design of a testing rig is presented for assessing such forces as a function of the center plate friction. The testing rig quantifies the effects of the friction forces developed at the centre plate, in terms of the loss of potential energy when a scaled-down vehicle travels downwards and tries to return upwards in a “U turn” maneuver. A simplified mathematical model is also proposed in this paper, whose Outputs suggest a significant effect of the dry friction on the magnitude of the steering forces.