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- OTDR (4)
- Strain sensor (4)
- Temperature sensor (4)
- Composite structures (3)
- Distributed acoustic sensing (3)
- Distributed fiber sensing (3)
- Distributed fibre optic sensors (3)
- Fibre optic sensor (3)
- Gamma radiation (3)
- Long period grating (3)
Organisationseinheit der BAM
We present a temperature sensor based on a polymer exhibiting a Lower Critical Solution Temperature (LCST) in aqueous solution encapsulated in a capillary. Parameters are chosen such that the solution exhibits a cloud point in a temperature range of 30° C to 39°C. The characteristic of thermoresponsive polymers with an LCST, is that above that temperature phase separation of the polymer takes place which leads to a temperature-dependent formation of a cloudy suspension. An optical intensity measurement over the desired temperature range is established by an increase of optical attenuation inside the polymer solution caused by a rising temperature. For our purpose, the polymer capillary is connected to transmitter and receiver via a Polymer Optical Fibre (POF). Our intensity measurement is, to the best of our knowledge, a novel method and can be considered simple when compared to existing fibre-based temperature measurement techniques. Due to the lack of electrical components at the probe, this sensor is suitable for measurements in strong electromagnetic fields and environments for which flying sparks are hazardous, i.e., inflammable fluids or gases. Furthermore, all manufactured sensors share the same temperature dependence and, therefore, are well-suited for comparative measurement, e.g., flow measurement systems. With the given temperature range, a body temperature measurement is also suitable.
A distributed acoustic sensor (DAS) based on wavelength-scanning coherent optical time domain reflectometer (WS-COTDR) is tested in an underground gas storage based on a multimode fiber for the first time to the best of our knowledge. The WS-COTDR acquires the reflection spectrum by scanning the wavelength of the laser and uses the spectra to calibrate strain. It overcomes the fading problem which is common for all DAS systems, and possesses the advantage of simple configuration and low-cost. The working principle of the system is well explained and the measurement results are presented. Various artificial and natural acoustic events have been successfully detected by the WS-COTDR. Such a sensor demonstrates several advantages over the traditional DAS systems, so it is supposed to be widely used in the oil and gas industry.
A distributed acoustic sensor (DAS) based on wavelength-scanning coherent optical time domain reflectometer (WS-COTDR) is tested in an underground gas storage based on a multimode fiber for the first time to the best of our knowledge. The WS-COTDR acquires the reflection spectrum by scanning the wavelength of the laser and uses the spectra to calibrate strain. It overcomes the fading problem which is common for all DAS systems, and possesses the advantage of simple configuration and low-cost. The working principle of the system is well explained and the measurement results are presented. Various artificial and natural acoustic events have been successfully detected by the WS-COTDR. Such a sensor demonstrates several advantages over the traditional DAS systems, so it is supposed to be widely used in the oil and gas industry.
Kurzfassung. Die meisten Faserverbundbehälter, die in Europa für den Transport gefährlicher Stoffe oder als Speicherbehälter für Wasserstoff oder Erdgas in Fahrzeugen Verwendung finden, werden für eine nicht begrenzte Lebensdauer ausgelegt. In regelmäßigen Abständen sind für diese Druckbehälter wiederkehrende Prüfungen vorgeschrieben, die in der Regel aus visuellen Inspektionen und hydraulischen Innendruckprüfungen bestehen. Die wiederkehrenden Prüfungen sind jedoch weder geeignet, die sichere Betriebsdauer festzulegen noch den Alterungszustand der Druckbehälter zu beurteilen. Aufgrund des weiter steigenden Drucks zur Kosten- und Gewichtsreduktion von Faserverbundbehältern und der damit einhergehenden Ausnutzung der existierenden Sicherheitsmargen gewinnen Methoden zur Beurteilung des Alterungsverhaltens dieser Druckbehälter immer mehr an Bedeutung.
Vor diesem Hintergrund wurde in der BAM das Vorhaben „Alterungsverhalten von Composite-Druckgefäßen mit Carbonfaser-Compositen unter gekoppelten Beanspruchungen (COD-AGE)“ gestartet, um die Alterung von Faserverbundbehältern mittels verschiedener zerstörungsfreier Prüfverfahren zu untersuchen. Die hier vorgestellten Ergebnisse wurden an einem Typ 4 Hybridbehälter mit Kunststoffliner gewonnen, in den im Rahmen des Herstellungsprozesses optische Glasfasern in verschiedenen Schichten integriert wurden. Der Behälter wurde mittels hydraulischem Innendruck und erhöhter Umgebungstemperatur zyklisch bis zum Lebensende belastet. Zwischen den einzelnen Lastsequenzen erfolgte eine an die wiederkehrende Prüfung im Betrieb angelehnte hydraulische Druckbelastung.
Sowohl die hydraulische Alterung als auch die Druckrampen wurden mittels Schallemissionsprüfung (SEP) und verteilter faseroptischer Sensorik mit dem Ziel einer frühzeitigen Versagensvorhersage überwacht. Durch die Schallemissionsanalyse sollte untersucht werden, ob zum Lebensende hin ein signifikanter Anstieg der Schallemissionsaktivität und -intensität, unterteilt in verschiedene Lastbereiche, beobachtet werden kann. Zusätzlich zum kontinuierlichen Monitoring der Zyklierung sollten die Druckrampen separat untersucht werden, um hier Potenziale für die wiederkehrende Prüfung zu erkennen.
Fibre-reinforced plastics (FRP) especially carbon-fibre-reinforced polymer (CFRP) and glass-fibre-reinforced polymer (GFRP) are commonly used materials in high pressure vessels and storage units for automotive and aerospace purposes. Optical fibres are suitable to be integrated or directly applied to the surface of FRP components. Using optical fibres it is possible to monitor the distributed strain profiles and changes within the fatigue life of a pressure vessel to ensure the operational safety. Within artificial ageing experiments we used swept wavelength interferometry (SWI) based distributed strain sensing for the monitoring of commercial high-pressure composite cylinder. This artificial ageing was performed using test conditions of 503bar pressure load (service pressure 300 bar) and 89 °C for 100 h. The polyimide coated optical fibres were glued to the surface externally in circumferential and axial direction. Using distributed strain sensing (DSS) material expansion of over 0.5% were monitored with sub-centimetre spatial resolution. Within the circumferential direction we observed up to 10 % local fluctuation compared to the median strain caused by inhomogeneous material expansion, which could cause local material fatigue. In addition, we determined material degradation manifested itself as localized remaining material expansion and/or contraction. Results have been validated by other non-destructive methods like digital strip projection.
Glass-fibre-reinforced plastics (GFRP) are commonly used for the construction of pressure vessels and tanks for example in automotive and aerospace industries. Especially for pressure vessels used for the storage of natural gas or hydrogen with operation pressures up to 700 bar, an early material fatigue detection is of great interest. Measuring the distributed strain profile of GFRP structures helps to understand and detect material fatigue. In this article, we demonstrate the great potential of swept wavelength interferometry (SWI) based distributed strain sensing for the monitoring of pressure vessels made from GFRP. A resin transfer molding (RTM) process was used to manufacture GFRP-tube specimens. Commercial optical fibres with polyimid coating were glued to the surface externally in circumferential and axial direction. A cyclic load of up to 150 bar was applied to the samples using a servo-hydraulic test bench. Comparing the loaded and unloaded test conditions, we determined up to 2 % elongation in circumferential direction. We demonstrate reliable distributed strain measurements with sub-centimetre spatial resolution. By monitoring these high-resolution strain profiles, we were able to detect local material degradation that manifested itself as localized strain changes. Crucially, the material Degradation could be detected already after 75 % of dat the fatigue life before a crack appeared that led to leakage.
Impact of gamma radiation on transmission of a commercial Cytop polymer optical fibre (Lucina, Asahi Glass Company) is investigated. Spectral dependence of radiation induced attenuation in the investigated fibre is measured in the VIS-NIR spectral region. Besides attenuation increase, radiation is found to increase fibre susceptibility to water as well. While pristine Cytop fibre is rather humidity insensitive, strong humidity related absorption in the NIR region is observed after fibre irradiation. Selective irradiation of separate fibre sections is proposed as a way of fibre humidity sensitization and quasi-distributed water detection is demonstrated using optical time domain reflectometry at 1310 nm.
In this work, the potential of fiber Bragg gratings (FBGs) in low-loss perfluorinated polymer optical fibers (PF-POFs) is explored. The FBG is femtosecond-inscribed in a commercial multi-mode (MM) PF-POF based on Cytop® polymer. Femtosecond inscription leads to creation of a highly saturated grating with a number of higher order reflection Peaks visible throughout the visible and near-infrared spectral region. For 2 mm long FBG having a pitch of 2.2895 μm, a total of nine higher-order MM reflection bands are visible spanning from 1548 nm (4th order) to 520 nm (12th order). Strain sensitivity was measured for 6 peak bands in 500-900 nm region, where relatively low cost CCD based spectrometers and broadband LEDs are available. Strain sensitivity increases almost linearly with increasing initial peak wavelength, growing from 4.82 ± 0.02 nm/% measured for 12th order peak at 517 nm to 8.12 ± 0.04 nm/% measured for 7th order peak at 883 nm. These values correspond to roughly 20 % higher sensitivity than silica FBGs exhibit in this spectral range. The gratings in PF-POFs combine the higher strain sensitivity and low-loss operation while maintaining the mechanical advantages of polymer optical fibers. Therefore, they hold a high potential for considerable broadening of polymer optical fiber Bragg gratings application range.
Gamma radiation induced effects in perfluorinated polymer optical fibers for sensing applications
(2015)
Radiation induced attenuation in perfluorinated polymer optical fiber was investigated as a potential mean for online. in situ gamma radiation monitoring. Spectral dependence of radiation induced attenuation was measured in the visible and near infrared range. Attenuation spectrum exhibits sharp increase both towards the ultraviolet and infrared side of the spectrum with 3 distinct peaks around 1400 nm. The fiber sensitivity to gamma radiation was further evaluated at two commonly used IR wavelengths (1310nm and l550nm} by pre- and post-irradiation optical time-domain reflectometry measurements. The examined fiber is sensitive up to lOO kGy of total absorbed dose with only minor saturation towards the large dose values. The influence of gamma radiation on the fiber mechanical properties was studied as well. Up to the maximal dose of 100 kGy, no significant deterioration of fiber strength and elasticity was observed.
Systematic investigation of annealing behavior of drawn PMMA fibers was performed. Dynamics of annealing process were measured under different environmental conditions by fiber longitudinal shrinkage monitoring. Process was found to follow stretched exponential decay function indicating heterogeneous nature of underlying molecular dynamics. Consequences of fiber annealing for climatic stability of polymer optical fiber-based sensors are discussed, emphasizing importance of fiber controlled post-fabrication annealing. Dependence of induced fiber shrinkage on annealing time, temperature and fiber drawing conditions is investigated and interpreted. In addition, strong influence of humidity on annealing process was observed, which was not recognized in previous studies. This further highlights role of fiber post-fabrication thermal treatment with respect to intended operating conditions.
In this paper we present the development of a novel of a fibre optic temperature sensor based on thermoresponsive polymers. The principle of our invention that is already applied for a patent is based on the detection of the optical power that is transmitted through an optical fibre, whilst a temperature sensitive element is integrated in this fibre.
One of the main unsolved issues of under-ground storages for, e.g., CO2, H2, and natural gas is the comprehensive surveillance of these areas with reasonable effort and costs. Conventional sensors (e.g., soil air probes or borehole probes), however, can only be used for punctual or locally limited measurements; further their application can cause structural influences (invasive application).
In this paper, we describe in detail the setup of a CO2 injection soil test field. This test field will be used to enhance and validate an innovative ap-proach for distributed subsurface monitoring of gas storage areas. To the author’s knowledge, this is the first time that, for this purpose, a test field is built in an application relevant scale.
Strain sensors used for structural health monitoring (SHM) must provide reliable measurement data during their entire service lifetime. To achieve this for fibre optic sensors integrated into composites, the integration of the sensor has to be adapted according to the process conditions. This paper describes the fabrication of thermoplastic composite samples with integrated distributed fibre optic sensors (DFOS) based on copper-nickel and polyimide coated silica optical fibres. The performance of these DFOS as SHM sensors is evaluated in terms of reliability by measurements derived from comparative measurements with resistance strain gauges and from fatigue tests with 10 million load cycles.
Structural Health Monitoring of composite materials gains in importance with the increasing use of Composite structures for safety-related applications, e.g. in aerospace. Because of the material properties of composites, defects often occur inside the structures and raise the demand for integrated sensors. The advantages of optical fibres predestine them not only for the surface-application on composite structures but also for the Integration into composite structures. Even without quasi-distributed sensors such as FBGs or LPGs, the optical fibre itself can be used to measure the structure and occurring events over the entire fibre length by distributed sensing techniques. This paper presents the surface-application of polyimide coated silica optical fibres onto PEEK specimens and the integration of copper and polyimide coated silica optical fibres into an AS-4/PEEK Composite to be used as distributed fibre optic sensors for SHM. Results from distributed measurements by optical backscatter reflectometry based on Rayleigh backscattering are shown.
In this paper a technique for integrating copper coated silica optical fibers into AS-4/PEEK composite for Structural Health Monitoring (SHM) is presented. The integration steps are described in detail. X-ray and microscopic images indicate a successfully integrated optical fiber which does not seem to affect the fiber/matrix distribution around it. Optical backscatter reflectometry shows losses of approximately 2dBm-1 along the integrated parts of the optical fiber due to temperature induced shrinkage of the composite.
This paper reports on a fibre optic sensor for heart rate measurement which is developed within the framework of the FP7 EU project i-Protect. Goal is integration of the sensor into personal protective equipment Two different sensor prototypes based on polymer optical fibre (POF) were developed. One is based on long period gratings in microstrutured POF and the other one is based on macrobending effects in POF.
We investigated to our knowledge for the first time the capabilities of long period gratings (LPG) in single-mode microstructured polymer optical fibre (mPOF) as real-time gamma dosimeter. The fibre is made from polymethyl methacrylate (PMMA) with a polycarbonate jacket. We measured the radiation-induced wavelength shift of the mPOF LPG loss feature wavelength and the radiation-induced attenuation of a mPOF for
different wavelength between 600 nm and 800 nm for gamma radiation with an energy distribution between 6 keV and 18 keV.
This study discusses the development of advanced composite materials with sensing
capabilities obtained from the embedment of long period gratings in microstructured plastic
optical fibres (mPOF-LPG). The mPOF-LPG was embedded in a carbon fibre reinforced
polymer (CFRP) unidirectional laminate manufactured in autoclave. Processing steps were
established in order to insure that mPOF does not suffer significant optical and structural
degradation. The strain and temperature responses of the embedded mPOF-LPG were
investigated.
We investigated the sensing properties of a single mode Poly Methyl Methacrylate (PMMA) Microstructured Polymer
Optical Fibre (MPOF) with mechanically imprinted Long Period Grating (LPG). We measured the influence of strain to
the LPG wavelength which showed the viscoelastic nature of PMMA. We also measured the influence of temperature
and humidity to the LPG wavelength.
We report on three respiration sensors based on pure optical technologies developed during the FP6 EU project
OFSETH. The developed smart medical textiles can sense elongation up to 3%, while maintaining the stretching
properties of the textile substrates for a good comfort of the patient. The sensors, based on silica and polymer fibre, are
developed for monitoring of patients during MRI examination. The OFSETH harness allows a continuous measurement
of respiration movements while all vitals organs are free for medical staff actions. The sensors were tested in MRI
environment and on healthy adults.
A long period grating (LPG) mechanically imprinted in a microstructured polymer optical fibre (mPOF) is embedded in a carbon fibre reinforced polymer (CFRP) unidirectional laminate. Processing steps were established in order to ensure that mPOF does not suffer significant degradation. The strain and temperature responses of the embedded mPOF-LPG were then investigated.
The potential of the use of POF as distributed sensors in several application fields has been successfully demonstrated. The distributed POF sensors have moved from the laboratory to the field. The paper presents the recent progress in the development of distributed POF sensors and addresses the main challenges to this innovative technology.
We investigated sensing properties of single mode poly methyl methacrylate (PMMA) microstructured polymer optical
fibres (MPOF) with mechanically imprinted long period gratings (LPG). After preparation of the MPOF end-faces the
samples were elongated with silica fibres. These samples were used to measure the influence of strain to the LPG
wavelength which showed the viscoelastic nature of PMMA. We also measured the influence of temperature and
humidity. The results show that MPOF LPGs are well suited for strain sensing. One MPOF LPG was stitched to a
textile. Using this textile we measured a simulated respiratory motion.
Technical textiles with embedded fibre optic sensors habe been developed for the purposes of the structural health monitoring in geotechnical and civil engineering as well as for healthcare monitoring in the medical sector. The paper shows selected examples of using such sensor-based smart textiles for different applications.
The principle of a low-cost but nevertheless powerful POF elongation sensor has already been described in the recent years [1, 2, 3]. The measurement of the phase shift of a signal of a modulated light source which is coupled into two different POF, one being stretched, yields information of the elongation with a resolution of up to 10-5. Analyzing the temporal or frequency behaviour of the signal gives additional information. Since the phase measurement can allow for frequencies up to 2 GHz, the vibrational analysis of macroscopic structures can be extended to several kHz very easily, limited mainly by the signal processing electronics. Thus we processed data of a sensing system applied to a 39 m rotor blade of a wind power generator and could resolve the various frequencies related to different exciting conditions, e.g. the appearance of a beat signal when the blade was externally excited by a mechanical system with a frequency close but not identical to the Eigen frequency of the blade.
The versatility of MPOF offers a variety of sensing applications. In this paper the influence
of strain, temperature and humidity is investigated. The results show that MPOF LPGs are well suited
for strain sensing. Further investigations have to be made to clarify the behaviour on temperature and
humidity in more detail.
We investigate two real-time strain sensing principles based on the optical time-domain reflectometry
(OTDR) in polymer optical fibres (POF). The first sensing principle uses the increase of the level of backscattered light
in a stretched POF. The second sensing principle uses the effect of losses due to bending.