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- 2019 (2) (entfernen)
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- Alkali-activated materials (1)
- Computational chemistry (1)
- High-temperature resistance (1)
- NMR spectroscopy (1)
- One-part geopolymers (1)
- Phosphorus (1)
- Silicon (1)
- Sol-gel processes (1)
- Sulfuric acid resistance (1)
Organisationseinheit der BAM
The layered silicophosphate Si(HPO4)(2) was prepared via a novel synthesis approach using silicon nanopowder and ortho-phosphoric acid at 150 degrees C providing a polycrystalline product. Silicophosphate compounds with sixfold coordinated silicon atoms obtained from pyrophosphoric acid H4P2O7 and tetraalkoxysilanes via a sol-gel route exhibit the same short-range order. The solid products were analyzed with XRD, elemental analysis (ICP-AES), and detailed NMR spectroscopic studies, including H-1, C-13, Si-29, and P-31 MAS-, P-31-Si-29-REDOR, HETCOR, and CP-RFDR experiments. DFT calculations support the structure of Si(HPO4)(2) consisting of layers of [SiO6] octahedra linked by [O3P(OH)] tetrahedra. The OH groups point to the neighboring layers and may be substituted by ethoxy or other groups.
Mixing and curing of geopolymers and related alkali-activated materials without storage and handling of highly alkaline solutions possesses advantages regarding safety and economic viability. One possible approach is to produce these materials from solid silica feedstocks and solid sodium aluminate, and subsequent mixing with water. We present a comparison between geopolymers and aluminosilicate gel-zeolite composites synthesized by this route from different silica feedstocks (by-product silica from chlorosilane production, microsilica, rice husk ash) and with different SiO2/Al2O3 ratios, using results from XRD, NMR, SEM, thermal analysis, mechanical and acid resistance testing. The use of rice husk ash favors formation of a fully amorphous geopolymer with high strength. Utilization of the other silica feedstocks leads to formation of aluminosilicate gel-zeolite composites, the amount and kind of zeolites depending on the feedstock and the SiO2/Al2O3 ratio. These composites show beneficial dehydration behavior, viz. no distinct dehydration step of thermal strain, with the phase assemblage after heating to 1000°C controlled by the starting composition. Mortars produced from both, the geopolymers as well as the composites, exhibit high resistance to sulfuric acid attack, making them promising materials for the construction and the repair of industrial and sewer structures.