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- Englisch (8) (entfernen)
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- Shape memory polymer (7)
- Poly(ester urethane) (6)
- QR code (5)
- Difficult-to-copy (3)
- Information carrier (3)
- Surface-specific dyeing (3)
- Anti-counterfeiting (2)
- Data matrix code (2)
- Durability (2)
- Freely configurable functionalization (2)
The aim of this thesis was the development of switchable information carriers based on shape memory polymers (SMPs) and the investigation of their durability. Deployed as a new kind of security label, such technology may be an effective tool to prevent counterfeiting and product piracy.
Thermoplastic as well as thermoset SMPs turned out to be applicable as a specific substrate for the fabrication of switchable information carriers. In particular, a physically cross-linked and semi-crystalline poly(ester urethane) (PEU), and a chemically cross-linked epoxy-based polymer were investigated. Both SMPs were able to undergo distinct changes in shape upon triggering, which is commonly known as the shape memory effect (SME).
A key step for the fabrication of switchable information carriers was the development of a suitable technique for a surface-specific coloring of the polymeric base material. In particular, it was necessary to have a thin coat of paint in order to assure sufficient surface contrasts within the subsequently laser-engraved barcodes (e.g. quick response (QR) codes). In detail, coloring was conducted by diffusion of staining solutions, based on organic dyes, into the polymeric matrix. As a result of properly selected exposure times, homogenous layers of paint having thicknesses of about 100 μm, could be produced.
In order to obtain room temperature stable, temporary shapes with non-decipherable code information, various programming procedures were applied to the information carriers. These were either based on tensile or on compressive deformation. For instance, when using plane steel plates in the course of compressive deformation, code areas were randomly distorted. By contrast, selective distortions could be achieved using a steel ball type indenter. However, the triggering of the SME resulted in almost complete shape recoveries. As a result, the information carriers could reliably be switched back to readable states.
Before the developed information carriers can be brought onto the market, it is important to evaluate their durability against various environmental impacts. Artificial weathering was conducted exemplarily on blue and black colored QR code carriers based on PEU. Various scenarios were selected: exposure to UVA irradiation and aging in aqueous solution. In both cases, the durability was investigated at temperatures below and above the switching temperature of the employed SMP. It turned out, that the limiting factor for the usage of switchable information carriers was a lack of contrast and thus was dye-related. In the case of UV irradiation, the color of the dyes started fading, culminating in unreadable QR codes. For hydrolytic degradation, the non-colored code regions were stained in the course of aging. This originates from the fact that the organic dyes used for coloring were soluble in water. As a consequence, they were able to diffuse easily in and out of the swollen polymeric matrix. For both scenarios, aging at elevated temperature caused acceleration of the observed effects. However, the shape memory properties of the PEU were only slightly influenced by the applied aging scenarios.
Next, an additional thermo-responsive security feature was added to the information carriers. Therefore, thermochromic pigments (T-PIGs) were embedded into a PEU matrix. However, in contrast to the organic dyes, the size of the thermochromics microcapsules was too large to diffuse into the polymeric matrix. Thus, another procedure for a surface-specific coloring of the PEU was developed. This mainly included the preparation of a PEU-paste doped with T-PIG by solution mixing. The thermochromic paste was deposited by means of a solvent casting technique as thin layer atop the PEU plaque. After solvent evaporation, tightly connected PEU/PEU-T-PIG laminates were obtained. Beyond that, the layer thickness was adjustable by using a doctor blade for the paste deposition. Subsequent laser ablation finalized the QR code carriers. These were readable at room temperature, but unreadable above the color switching temperature of the employed T-PIGs due to a lack of contrast. Hence, the obtained multifunctional information carriers were characterized by distinct shape memory properties and tunable color switching performances. Furthermore, the combination of several T-PIGs having different colors and switching temperatures resulted in surfaces with multiple and unique temperature-dependent changes in color. Besides that, information carriers with temporarily concealed information could be obtained by covering the QR code with an additional layer doped with T-PIG.
The surface of a shape memory poly(ester urethane)
(PEU) was either black- or blue-colored to obtain switchable
quick response (QR) codes after laser engraving and thermomechanical
functionalization (programming). The investigation
of dye and functional stability against UVA and hydrolytic
aging (at 23 and 60 °C) gave that contrast decline due to dye
decolorization (in case of UVA aging) or distinct dye diffusion
(in case of hydrolytic aging) finally inhibited the QR code
readability. By contrast, PEU as marked base material could be
adequately fixed and recovered even when the Michelson
contrast in the QR code region was falling in course of aging
below a crucial value of 0.1, whereupon the QR code was no
longer readable. Hence, we concluded that under the given
experimental conditions the decisive parameter for tag
applicability was the surface contrast.
Following a guest diffusion approach, the surface of a shape memory poly(ester urethane) (PEU) was either black or blue colored. Bowtie-shaped quick response (QR) code carriers were then obtained from laser engraving and cutting, before thermo-mechanical functionalization (programming) was applied to stabilize the PEU in a thermo-responsive (switchable) state. The stability of the dye within the polymer surface and long-term functionality of the polymer were investigated against UVA and hydrolytic ageing. Spectrophotometric investigations verified UVA ageing-related color shifts from black to yellow-brownish and blue to petrol-greenish whereas hydrolytically aged samples changed from black to greenish and blue to light blue. In the case of UVA ageing, color changes were accompanied by dye decolorization, whereas hydrolytic ageing led to contrast declines due to dye diffusion. The Michelson contrast could be identified as an effective tool to follow ageing-related contrast changes between surface-dyed and laser-ablated (undyed) polymer regions. As soon as the Michelson contrast fell below a crucial value of 0.1 due to ageing, the QR code was no longer decipherable with a scanning device. Remarkably, the PEU information carrier base material could even then be adequately fixed and recovered. Hence, the surface contrast turned out to be the decisive parameter for QR code carrier applicability.
The selective compression of quick response (QR) and Data Matrix code carriers based on shape memory polymer (SMP) with a freely configurable steel ball type indenter and adjacent thermo-mechanical shape fixing gave notched, room temperature (23 °C) stable, temporary shapes with non-decipherable codes. The microscopic investigation of cryomicrotome sections unveiled indentation-related shape fixities of about 90%. Independent of the selected two-dimensional code, the triggering of the SM effect resulted in sufficient shape recoveries to restore the code readability so that a maximum number of characters including 122 for a QR code (version 7) and 112 in case of a Data Matrix code (version 12) could be read with a scanning and decoding device. Due to the large number of difficult to copy shapes with on demand releasable information, SMPs may serve as viable information carriers for product and brand protection applications.
The selective compression of quick response (QR) and Data Matrix code carriers based on shape memory polymer (SMP) with a freely configurable steel ball type indenter and adjacent thermo-mechanical shape fixing gave notched, room temperature (23 °C) stable, temporary shapes with non-decipherable codes. The microscopic investigation of cryomicrotome sections unveiled indentation-related shape fixities of about 90 %. Independent of the selected two-dimensional code, the triggering of the SM effect resulted in sufficient shape recoveries to restore the code readability so that a maximum number of characters including 122 for a QR code (version 7) and 112 in case of a Data Matrix code (version 12) could be read with a scanning and decoding device. Due to the large number of difficult to copy shapes with on demand releasable information, SMPs may serve as viable information carriers for product and brand protection applications.
Solvent-cast films from shape memory poly(ester urethane) (PEU) containing different weight contents of microencapsulated thermochromic pigments (T-PIGs) were prepared by drying in air. Spectrophotometric investigations unveiled that gradual loading with T-PIG black resulted in continuous darkening of the films up to filler contents of 20 wt%, accompanied by a steady enhancement of thermochromic properties. Taking this composition as standard, PEU films equipped with T-PIG black, blue and red were deposited atop PEU plaques to obtain laminate structures. Herein, the cover layer thickness (100 ± 5 µm) and the good dispersion of T-PIGs inside the polymer matrix were verified by scanning electron microscopy. Machine-readable information carriers were prepared by laser engraving quick response (QR) codes into the cover layer of the laminates and subsequently cutting cuboidal samples therefrom. Finally, thermo-mechanical programming of the QR code carriers was applied to randomly distort the code patterns, thus rendering them unreadable. Upon heating, surface decolorization and shape recovering occurred; during the ensuing cooling, the surface color and contrast reappeared whereupon the QR codes could be read out. Spectrophotometric, calorimetric and thermo-mechanical investigations gave evidence that the color switching temperature of the T-PIGs roughly coincided with the melting temperature of the ester-based switching segment and thus with the activation temperature of the shape memory effect. Apart from that unique functionality, manifold design concepts may render information carriers difficult-to-copy. Therefore, we anticipate tremendous potential as anti-counterfeiting technology.
Two design approaches for multifunctional information carriers are introduced. In the first one, quick response (QR) code carriers, which were composed of poly(ester urethane) (PEU) and microencapsulated thermochromic pigments (T-PIGs), differing in color and color switching temperature (CST), were prepared. The obtained material systems exhibited machine-readable QR codes at 23 °C and a two-stage decolorization when heated, culminating in unreadable QR codes at temperatures above the highest CST of the employed T-PIGs. In the second scenario, information carriers were sealed with a dark, thermochromic PEU layer. As a result, the QR codes were hidden at 23 °C and became readable upon heating due to color fading. Beyond the characterization of the employed components, preparation methods, functionality analyses and durability investigations are reported. When heated after thermo-mechanical programming, pronounced shape memory properties could be verified. The thermo-responsiveness of such multifunctional material systems may qualify them for usage in anti-counterfeiting applications.
Herein we demonstrate the realization of a new technological concept, which enables the use of shape memory polymers (SMPs) as switchable information carriers. At first, we applied a surface-specific dyeing process based on 'guest-diffusion' on two sophisticated polymeric host materials, including a thermoplastic poly(ester urethane) SMP and a thermoset epoxy-based SMP. Upon drying, self-assembly of the dye molecules inside the polymer surfaces occurred, resulting in homogeneous color penetration depths of about 100 µm. Subsequently, the colored surfaces were patterned with quick response (QR) codes. For this purpose, laser ablation was used. The resulting cavity depth was exceeding the color penetration depth. This assured sufficient surface contrast and rendered the QR codes machine-readable. In a progressive approach, two thermo-mechanical functionalization protocols were designed in accordance with the thermal properties of the polymers. As a result of programming, the tag prototypes were converted into stable, temporary shapes with non-decodable QR code information. When thermally triggering the shape memory effect on the functionalized tags, we verified the mostly complete recovery of the polymer surface and the associated restoration into the almost original shape. As such, the QR code could again precisely be read out. We anticipate that tagging products with these information carriers is helpful for the purpose of secure one-time identification.