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Combining buffing leather fibers from industrial waste streams with ammonium polyphosphate and bentonite clay is proposed as a flame-retardant additive for polypropylene. The paper addresses how they can be processed into attractive composites with the desired mechanical properties. Buffing leather fibers function as a multifunctional bio-filler and as a synergist for the flame retardant, resulting in fire retardancy successful enough to increase the oxygen index (LOI) by up to 7 vol.-% and to achieve a V0 UL 94 classification. Impressively reduced heat release rates are obtained in the cone calorimeter at 50 kW/m2 irradiation; for instance, the maximum average rate heat evolved (MARHE) drops from 765 to below 200 kW m 2. The synergistic effects are quantified and shown to be very strong for LOI and MARHE. This work opens the door to use waste buffing leather fibers as a promising multifunctional and synergistic bio-filler.
The pyrolysis, flammability and fire behavior of polypropylene (PP) containing an intumescent flame retardant and sepiolite nanoparticles were investigated by performing thermogravimetry, oxygen index (LOI), UL-94, and cone calorimeter tests. The combination of 0.5 wt% of premodified sepiolite (OSEP) with 12 wt% of a commercial intumescent flame retardant showed a clear synergy in LOI, UL-94 ranking and peak heat release rate. The ternary formulation achieved a V-0 classification and, consequently, allowed a reduction in the amount of flame retardant necessary to achieve this result. Whereas OSEP and pristine sepiolite nanoparticles (SEP) affect the performance in PP nanocomposites quite similarly, OSEP outperformed SEP in the combination with intumescent flame retardant. The cone calorimeter results and dynamic rheological measurements confirmed the synergistic effect between the nanofiller and the flame retardant resulting from the improved properties of the residual protective layer.
The memory effect in polyolefinic products: A tool for confirming the steam sterilization process
(2015)
DSC-Messungen von dampfsterilisierten medizinischen Produkten aus Polyolefinen zeigen beim ersten Heizvorgang als auffällige Besonderheit eine zusätzliche Stufe, bekannt als Temperpeak. Das Ziel dieser Untersuchungen ist, dieses Phänomen nachzuvollziehen und zu verstehen, um es als Nachweis für die Dampfsterilisation nutzen zu können. Dafür wurden PP- und PE-Proben unter verschiedenen Bedingungen dampfsterilisiert und im Ofen thermisch behandelt. Anschließend wurden die Proben mittels DSC untersucht und die Einflüsse der thermischen Behandlung und der mechanischen Beanspruchung analysiert. Um den Einfluss unterschiedlicher Materialspezifikationen zu prüfen, wurden zusätzlich verschiedene Referenzmaterialien (PE und PP) untersucht und GPC-Messungen durchgeführt. Des Weiteren wurde die Beständigkeit des Signals gegenüber der Zeit und der Temperatureinflüssen betrachtet. Die Untersuchungen zeigen, dass sich ein stabiler Memory-Effekt erzeugen lässt.
Microplastics are increasingly entering marine, limnic and terrestrial ecosystems worldwide, where they sorb hydrophobic organic contaminants. Here, the sorption behavior of the fuel-related water contaminants benzene, toluene, ethyl benzene and xylene (BTEX) and four tertiary butyl ethers to virgin and via UV radiation aged polypropylene (PP) and polystyrene (PS) pellets was investigated. Changes in material properties due to aging were recorded using appropriate polymer characterization methods, such as differential scanning calorimetry, Fourier transform infrared spectroscopy, gel permeation chromatography, X-ray photoelectron spectroscopy, and microscopy.
Pellets were exposed to water containing BTEX and the ethers at 130-190 mg/L for up to two weeks.
Aqueous sorbate concentrations were determined by headspace gas chromatography. Sorption to the polymers was correlated with the sorbate's Kow and was significant for BTEX and marginal for the ethers.
Due to substantially lower glass transition temperatures, PP showed higher sorption than PS. Aging had no effect on the sorption behavior of PP. PS sorbed less BTEX after aging due to an oxidized surface layer.
Nanocomposites based on polypropylene (PP) and organically modified ZnAl layered double hydroxides (ZnAl-LDH) were prepared by melt blending and investigated by a combination of differential scanning calorimetry (DSC), small- and wide-angle X-ray scattering (SAXS and WAXS), and dielectric relaxation spectroscopy (DRS). An average number of stack size of LDH layers is calculated by analyzing the SAXS data which is close to that of pure organically modified ZnAl-LDH. Scanning microfocus SAXS investigations show that the ZnAl-LDH is homogeneously distributed in the PP matrix as stacks of 4–5 layers with an intercalated morphology. DSC and WAXS results show that the degree of crystallinity decreases linearly with the increasing content of LDH. The extrapolation of this dependence to zero estimates a limiting concentration of ca. 40% LDH where the crystallization of PP is completely suppressed by the nanofiller. The dielectric spectra of the nanocomposites show several relaxation processes which are discussed in detail. The intensity of the dynamic glass transition (β-relaxation) increases with the concentration of LDH. This is attributed to the increasing concentration of the exchanged anion dodecylbenzenesulfonate (SDBS) which is adsorbed at the LDH layers. Therefore, a detailed analysis of the β-relaxation provides information about the structure and the molecular dynamics in the interfacial region between the LDH layers and the polypropylene matrix which is otherwise dielectrically invisible (low dipole moment). As a main result, it is found that the glass transition temperature in this interfacial region is by 30 K lower than that of pure polypropylene. This is accompanied by a drastic change of the fragility parameter deduced from the relaxation map.
Developing halogen‐free flame retardants with reasonably high efficiency, which thus function at limited loadings in polypropylene‐based wood/plastic composites (WPC), is still a challenge. Cost‐effective flame‐retarded WPC have been identified as a way to open the door to an interesting, broader spectrum of application in the building and transportation sectors. This work imparts a systematic comprehensive understanding and assessment of different basic routes to halogen‐free flame‐retarded WPC, taking into account economic and environmental considerations. Cheap, halogen‐free single‐component flame retardants and their multicomponent systems are investigated at reasonable filling grades of 20 wt%. The basic routes of promising synergistic multicomponent systems are discussed, and their potential and Limits assessed. Optimizing the consistency of fire residue; closing the surface of inorganic‐organic residual layers; the thermal stabilization and design of the residue, eg, synergistic combination of ammonium polyphosphate and expandable graphite; and the combination of different flame‐retardant mechanisms, eg, intumescence and flame inhibition, are proposed as promising routes to boost the flame‐retardant efficiency.
Melamine resins were used as 50-µm-thick fire retardant coatings for polypropylene (PP). Preceding deposition, low-pressure plasma polymer films of allyl alcohol were coated onto PP to improve the adhesion between PP and melamine resin coatings. The efficiency of such fire retardant coatings was confirmed by flame tests. The plasma-deposited polymer and the dip-coated melamine resin films were characterized by Fourier transform infrared-attenuated total reflectance spectroscopy and X-ray photoelectron spectroscopy (XPS). The adhesion of coatings was measured using a 90° peel test with a doubled-faced adhesive tape. To detect the locus of failure, the peeled layer surfaces were inspected using optical microscopy and XPS. Thermal properties of PP thick melamine resin-coated films were analyzed by thermogravimetric analysis.
Melt flow and dripping of polymeric materials can be both beneficial and detrimental during fire. It reduces flame spread and result in extinction, as mass and heat are removed from the actual pyrolysis zone. In contrast, melt flow and dripping can provide an additional ignition source, additional process of flame spread and has the potential to start a pool fire. In the vertical UL 94 test, a well adjusted dripping behaviour of flame retarded polypropylene (PP-FR) resulted in a non-flaming dripping V-0 classification. For the polymer samples and their drops collected in UL 94, the decomposition and viscosity was investigated. Particle finite element method (PFEM) was successfully used to simulate the material behaviour in the UL 94 test and increased the understanding of the complex behaviour of polymeric materials during fire.