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PileInspect
(2019)
The EC funded project PileInspect (2013-2016) has tried to improve the traditional low strain pile integrity test by using a shaker instead of a hamm and sophisticated higher order spectra analysis methods to provide automated, reliable interpretation. However, the results, even if promising, have not seen full validation yet. A second module, providing depth information by regularized deconvolution, was developed and tested successfully, but doesn't deliver additional information compared tomteh traditioanl test.
The reuse of existing foundations is considered in various construction Projects to save time and costs while avoiding unnecessary interference with other underground objects. Because the design and as-built drawings might not be complete and questions may arise regarding the condition of the foundations, a detailed investigation is a prerequisite for the planning process in most cases. Nondestructive testing (NDT) techniques are a core part of this endeavor.
The processes and procedure for foundation reuse planning are not yet standardized, and the possibilities and limitations of NDT methods are not known to many planners and stakeholders. The German research Project REFUND (2014–2016) has developed charts for the planning and Investigation process that consider available standards and the current state of the art in NDT.
These charts are separately available for single and strip, slab, and pile foundations. Available NDT methods have been compiled and evaluated for specific tasks at these foundation types, including their respective limitations.
The procedures have been successfully tested in two real-world projects. The results from these projects enable planners to improve the reliability of the process while potentially saving significant resources. This paper discusses the procedures for pile foundations and demonstrates the use of various NDT methods in a project on the reuse of electrical tower foundations.
Concrete piles are used as a foundation when the load capacity of the soil is insufficient or when the sustainable soil is found at a higher depth. Among other impact factors, the load capacity depends on the pile’s integrity and length.
Therefore, verifying these parameters using adequate methods is recommended. The most common procedure is the low-strain integrity test using the hammer impact method. Developed and established in the 1970s, this method uses stress waves induced by a hammer impact at the pile head and its reflections at impedance changes (length, defects, geometry changes) to estimate the length and defect locations. Although this method is widely used due to its low cost and fast conduction in situ, one disadvantage is its inability to classify the exact type of defect, i.e., crack, change in diameter, or concrete quality. Furthermore, very long and slender piles are difficult to test and small defects cannot be detected. In addition, it is necessary for the test engineer to hold a high level of experience and expertise in this field. The European Union–funded PileInspect project (2013–2016) aimed to compensate for these disadvantages by using a low-cost shaker as the excitation source and sophisticated artificial intelligence algorithms for damage detection (higher-order spectra method). Because this technology lacks the capacity to localize damages and verify the pile length, an additional impulse response (IR) measurement technique was developed using vibrational excitation and regularized deconvolution to extract the depth information from the data in a similar manner as the hammer method.
Simulations and subsequent experiments conducted at a test facility on 90-cm-diameter bored piles 11 m in length and containing cracks at approximately 4 m below the pile head confirmed the capacity to determine the pile length.
Damage diagnosis and localization, however, are more difficult than for the hammer method. Although the damaged piles could be distinguished from the intact piles, in a blind test, this method might lead to misinterpretations caused by perturbations arising from the deconvolution process. The results also indicated that the low-cost shaker used for these measurements might be inappropriate for
the transferal of sufficient energy. Although the IR method cannot compensate for the disadvantages of the hammer method by itself, it may enable the possibility of using long and fully controllable and repeatable signals (chirp, synthetic impacts, even noise, etc.) for pile integrity testing in the future.
Foundations
(2017)
For decades, the low-strain impact integrity testing using a hammer blow is well established as a method of quality assurance for various pile types. However, this method has its limitations. Our research and development focuses on improving the excitation signal using a shaker system in contrast to the standard hammer method. Another approach is to increase the amount of sensors used during testing. The purpose is to identify the direction of wave propagation which gives advantages under difficult conditions, such as piles below structures.
Pile integrity testing (PIT) using a shaker system was performed on two 11 m long piles of 90 cm in diameter. While one pile was intact, the other one showed a flaw at approx. 3.5 m below pile top, which was confirmed by standard PIT in 2012. A logarithmic sweep between 500 Hz and 1 KHz of 0.1 s was used as the input signal, being vertically injected into the pile. Prior to that, simulations on similar pile geometries showed that the depth of the pile toe as well as flaws within the pile can be extracted by applying regularized deconvolution. The result is the impulse response in the time domain.
The application of deconvolution on the measured signals shows that it is possible to identify the pile length but it is more difficult to clearly extract the flaw’s position in the pile. Additional digital signal processing techniques and the improvement of the regularized deconvolution method as well as the experimental setup need to be investigated.
Another way to improve the PIT method is to use a multichannel sensor arrangement. By arranging several accelerometers vertically along the accessible part of the pile shaft, it is possible to distinguish between downward and upward traveling waves. Furthermore, it is possible to estimate the unknown wave speed, which gives the possibility of more accurate pile length calculations. The method was evaluated successfully during a measurement campaign of a slab foundation with subjacent piles. In 20 of 28 cases the pile length could be detected accurately.
The low-strain pile integrity testing method is used for quality control of new piles as well as length and integrity check for old piles. If no other methods for calibration are available, the accuracy and reliability of the techniques depend on a good estimation of the elastic wave velocity. In practice it is assumed that piles can be tested 7 days after casting and that the velocity is almost constant in all piles of one kind in a construction project. Recent measurements at the BAM test site in Horstwalde, Germany, showed that the 7 day criterion is not generally applicable.
NDT investigation methods
(2006)