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Micro-concentrator solar cells offer an attractive way to further enhance the efficiency of planar-cell technologies while saving absorber material. Here, two laser-based bottom-up processes for the fabrication of regular arrays of CuInSe2 and Cu(In,Ga)Se2 microabsorber islands are presented, namely one approach based on nucleation and one based on laser-induced forward transfer.
Additionally, a procedure for processing these microabsorbers to functioning micro solar cells connected in parallel is demonstrated. The resulting cells show up to 2.9% efficiency and a significant efficiency enhancement under concentrated Illumination.
Ellipsometry is a useful tool for studying the optical properties of thin films such as photovoltaic devices. We employ Müller matrix ellipsometry to study the thin film photovoltaic material copper indium gallium selenide Cu(In,Ga) Se2 (CIGS), a commercially relevant material with high energy conversion efficiency. Confocal microscopy reveals an rms roughness of 68 nm, which greatly affects the ellipsometry data. Rayleigh-Rice theory is employed to account for the optical properties of the surface roughness in the ellipsometry experiment, and a library search method is used to compare Müller parameters calculated for various CIGS compositions, to the measured data. The Müller parameters calculated with the Rayleigh-Rice model are found to correspond well with the measured data, and a surface roughness of 37nm and a correlation length of 125nm are extracted.
A bottom-up approach is presented for the production of arrays of indium islands on a molybdenum layer on glass using 30-fs laser pulses at 790 nm wavelength. The indium islands can serve as micro-sized precursors for indium compounds such as copper-indium-gallium-diselenide (CIGSe) used in photovoltaics. Molybdenum is the standard back contact material of CIGSe solar cells. Femtosecond laser ablation of glass and a subsequent deposition of a molybdenum film or direct laser processing of the molybdenum film both allow the preferential nucleation and growth of indium islands at the predefined locations in a following indium-based physical vapor deposition (PVD) process. A proper choice of laser and deposition parameters ensures the controlled growth of indium islands exclusively at the laser ablated spots. Based on a statistical analysis, these results are compared to the non-structured molybdenum surface, leading to randomly grown indium islands after PVD.
The use of renewable energy technologies, such as photovoltaics (PV) should be sustainable and environmentally compatible and therefore protect the environment from risks and damaging impacts. Regarding the growing number of installed photovoltaic systems, the end-of-life management of the pv-modules will become increasingly important. Thin film panels contain hazardous substances that may harm the environment if they are not recycled or disposed properly after reaching the end of their service life. Heavy metals, for example, can be toxic as well as carcinogenic or teratogenic. Processing methods for the recycling of PV thin film modules have to take these facts into account. Currently the available recycling techniques usually utilise chemicals such as acids for a wet-chemical treatment of end-of-life modules. The aim of RESOLVED was to identify and test alternative methods for a wet-mechanical treatment in order to reduce the consumption of chemicals in the recycling of thin film modules. Furthermore, the recovered Cadmium-Telluride (CdTe) and Copper-Indium-Diselenide/Disulfide (CIS) should be helping to save scare resources especially for limited elements such as tellurium and indium. The project RESOLVED investigated the recovery of semiconductors material as secondary raw material and the decontamination of the residues of the PV thin film modules. These goals were achieved by testing and optimising existing technologies for the recycling process as well as for the enrichment of the semiconductor materials. The target is to re-use the enriched recovered material in the production of new PV modules. Special efforts were made to look into life cycle analysis, process sustainability, economical aspects, and resource availability.
First developments of a new test to evaluate the fire behavior of photovoltaic modules on roofs
(2015)
A new test for photovoltaic (PV) modules exposed to an external fire source on roofs is proposed, and first results are presented. This is a simplification of the standards commonly in use for testing PV modules as roofing parts, roofing components or building components. Most of the tests required different fire scenarios and the use of burning brands such as wood cribs. In our study we proposed replacing wooden burning brands with a propane burner, the output of which is close to the one that can be observed in the burning of wooden cribs 500 g and 2 kg in size. The fire behavior was assessed by measuring smoke evolution, burning drips, flaming debris, and the time to burn-through of monocrystalline, polycrystalline and amorphous silicon panels. Two different configurations of the burner were tested, with the fire source on the top of the module or under the tilted module, respectively. The fire behavior of the modules was dependent on the burner output (16 to 46 kW), but also on the construction type of the panel (glass/glass or glass/plastic sheet) and on the position of the fire source (top or bottom). These preliminary tests for further development of the procedure yielded encouraging results for the evaluation of PV panels on roofs.
The removal of a 75- to 90-nm-thick passivating silicon nitride antireflection coating from standard textured multicrystalline silicon photovoltaic wafers with a typical diffused 90-Ω/sq-emitter upon irradiation with near-infrared femtosecond laser pulses (790 nm central wavelength, 30 fs pulse duration) is studied experimentally. The laser irradiation areas are subsequently characterized by complementary optical microscopy, scanning electron microscopy and depth profiling chemical analyses using secondary ion mass spectrometry. The results clarify the thin-film femtosecond laser ablation scenario and outline the process windows for selective antireflection coating removal.