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Acetylene pressure cylinders are widely used in the industrial sector for welding, flame cutting, or heating.
Sometimes during work, not only with acetylene cylinders, fires occur and in this case the risk of destruction increases and the behavior of such an exposed cylinder is unpredictable. The purpose of this study is to identify those critical conditions when acetylene cylinders burst and explode in fires. In the present study, acetylene cylinders were exposed to fire conditions. For this purpose, a woodpile as a source of fire was chosen, tested, and evaluated. In addition to the fire condition, this option guaranteed reproducibility and similar conditions for all tests. The individual cylinders were equipped with thermocouples measuring the shell temperature, and half of them were prepared in order to measure the temperatures inside the cylinder. An important factor was the measurement of the amount of pressure that was achieved during the destruction of the cylinder. For this purpose, a pressure transducer was attached to the outlet of the cylinder valve. Exposed to direct fire, they can explode in 10 min, which was confirmed. The critical pressure of 40 bar has been reached in 6 min, followed by destruction after 7 min in fire. Cylinders with internal thermocouples were destroyed when lower pressure was achieved. This confirms the fact that any change of the pressure cylinder affects the original properties. After the tests, the fragments of the selected cylinders were subjected to material tests. The results obtained in these tests are the main source of information for understanding the behavior of acetylene cylinders in fire and the possibility of increasing the safety of intervening rescue services in an emergency.
Final report of research activities at BAM concerning large scale fireballs of organic peroxides (OP). New models for OP fireball diameter, duration, height and Surface Emmissive Power (SEP) are proposed and discussed based on a large number of large-scale and small-scale experiments using Di-tert-butylperoxide (DTBP) as a liquid OP and heptane as a liquid hydrocarbon fuel. Finally, CFD simulations are used to predict the fireball parameters: diameter, duration, height and SEP. Also the impact on the German storage regulations for organic peroxides are discussed.
Fireballs of liquid organic peroxides differ from those of liquid hydrocarbon fuels. Modified equations for predicting the fireball diameter, height, surface emissive power and the duration in dependence of the fuel mass are presented for di-tert-butyl peroxide. They base on 13 steel drum tests with fuel masses from 10 kg to 168 kg. Moreover, computational fluid dynamics simulations are performed using the laminar flamelet approach and a statistically turbulence treatment. Fireballs involving peroxide from 10 kg to 80 kg were simulated and their properties compared to the experimentally developed models. The deviations of each property are partially compensating each other leading to an adequate prediction of thermal safety distances for both, a time-independent and a time-averaged treatment. Simulations prove to be a good tool for predicting thermal radiation hazards of fireball scenarios.
Summary of recent research activities at BAM concerning large scale fireballs of organic peroxides (OP). Videos of the tests performed in Nanjing, China, are presented. A new model for OP fireball diameter, duration, height and SEP is proposed based on all experiments. In addition, small scale test results using DTBP and heptane are presented. Finally, CFD simulation is used to predict the fireball parameters: diameter, duration and height.
The thermal radiation impact of organic peroxide fireballs is experimentally assessed using an infrared camera. Fireballs are generated while liquid peroxide filled steel drums are subjected to gas burner fire at different heating rates. Three large burning clouds are observed with varying flame characteristics. Thermal radiation properties are assessed by infrared images with the presented methods. Despite of the two-dimensional temperature fields, the flames are treated and characterized as three-dimensional objects. Fireball diameters and heights are calculated based on a representing radiating sphere with the same cloud volume. By the use of the solid flame model and assumptions for emissivity and transmissivity, heat fluxes and thermal radiation doses against distance are predicted. Thermal safety distances are presented based on the maximum irradiance and the allowed exposure time. The validation of the maximum and time-dependent radiation fields is achieved through heat flux sensors in varying distances to the fireball. The results prove the use of an infrared camera and a volume based size calculation to fully assess the thermal radiation hazards of fireballs.
Organic peroxides are capable to form fireballs with explosive violence. Only fireball models for liquid hydrocarbon fuels are available for the assessment of the thermal radiation properties. Because the development of such fireballs usually differ from those of organic peroxides the properties need to be characterized by modified equations. In this study liquid organic peroxide fireballs from 16 kg to 155 kg substance masses are characterized and compared to selected existing correlations. Flame characteristics and irradiances are measured with infrared cameras and heat flux sensors. All fireballs are consequences of simulated worst case scenarios where filled steel drums are engulfed by fire with varying heat impact. The differences of the given semi-empirical equations and the presented experimental work are explained. A new model is proposed for organic peroxide fireballs by modifying the constants of the known equations. The thermal radiation impact and safety distances are calculated and compared.
Summary of recent research activities at BAM concerning large scale fireballs of organic peroxides (OP). For the tests performed in Nanjing, China, the experimental setup and data aquisition is briefly shown and results are discussed compared with semi-empirical models. A new model is proposed for assessing OP fireballs. Thermal safety distances are calculated and compared for the three large tests.
Summary of recent research activities at BAM concerning fireballs of organic peroxides. Experimental setup and data aquisition is briefly shown and results are discussed compared with semi-empirical models. Moreover, approaches for CFD simulation methods are presented. Finally, collaborative research of BAM and NUST (China) is shown as an example for future work.
Single and multiple fireballs of di-tert-butyl peroxide are numerically investigated using ANSYS CFX. Calculations contain varying inlet conditions, scale-adaptive shear stress turbulence modeling and one-step combustion reaction on a three-dimensional hexahedral mesh. Time-resolved flame temperatures, sizes and thermal radiation are compared to experimental results. There, fireballs were generated by fire engulfment of steel drums containing 200 l substance. After a vigorous burning, the remaining peroxide forms single and multiple fireballs involving 10 % to 20 % of the initial amount. The comparison of all simulations and two selected experiments show the special numerical treatment required for organic peroxides. Finally, the numerical predictions of irradiance in 30 m distance to the fire show a good agreement for both experiments. This proves the use of CFD as an appropriate method for thermal hazard assessment and the prediction of safety distances for organic peroxide fireballs.
To simulate a full fire engulfment during transportation or storage a closed removable head steel drum filled with 200 l Di-tert-butyl peroxide (DTBP) is subjected to a wood fire. Due to the enormous heat flux and the exothermic self-decomposition large flames arise and finally multiple fireballs occur. The fireballs consume up to 20 % of the total mass (20 % equals to 31 kg). They are characterized by high surface emissive power and large flames associated with high thermal radiation causing spontaneous ignition of objects in the surrounding. The measured sizes of the DTBP fireballs are smaller compared to the results of the general equations for hydrocarbon fireballs. Because these equations are recommended by the Health and Safety Executive (UK) to be applicable for organic peroxides explicit comparisons of DTBP with LPG, diesel and gasoline concerning the characteristics of fireballs are carried out. Also the burning time is compared and confirms a faster combustion of the peroxide. Moreover, the development of size and emissive power for DTBP and diesel fireballs are compared in a normalized graph. The results provide the assumption that new empirical models are required to be developed for hazard assessment of organic peroxide fireballs.