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Duplex stainless steels (DSS) are frequently used, especially in applications requiring high strength combined with high corrosion resistance in aggressive media. Examples include power plant components and maritime structures. During welding of these steels, local variations in chemical composition can occur. This results in ferritization of the material and negatively affects the mechanical properties of the components. In this work, tungsten inert gas (TIG) welding experiments were performed with DSS. Chemical composition analysis was realized in situ by using Laser Induced Breakdown Spectroscopy (LIBS). The aim of the work is to quantitatively measure the chemical composition in the weld seam of various DSS and to identify possible influences of welding parameters on the microstructure of the material. The chemical concentrations of the main alloying elements Cr, Ni, Mn on the surface of the sample during the welding process and the cooling process were measured. Mn and Ni are austenite stabilizers and their content increases during welding by using certain high alloyed filler material. Spectra were recorded every 1.3 s at a spacing of approximately 2 mm. During the cooling process the location of the measurement was not changed. The LIBS method is proofed to be suitable for the quantitative representation of the chemical compositions during the welding process.
Nichtrostende Duplexstähle (DSS) werden häufig verwendet, insbesondere bei Anwendungen, die eine hohe Festigkeit in Verbindung mit einer hohen Korrosionsbeständigkeit in aggressiven Medien erfordern. Beispiele hierfür sind Kraftwerkskomponenten und maritime Anwendungen. Beim Schweißen dieser Stähle kann es zu lokalen Schwankungen in der chemischen Zusammensetzung kommen. Dies führt zu einer Ferritisierung des Werkstoffs und beeinträchtigt die mechanischen Eigenschaften der Bauteile. In dieser Arbeit wurden Versuche zum Wolfram-Inertgas-Schweißen (WIG) mit DSS durchgeführt. Die Analyse der chemischen Zusammensetzung wurde in situ mit Hilfe der laserinduzierten Plasmaspektroskopie (LIBS) durchgeführt. Ziel der Arbeit ist es, die chemische Zusammensetzung in der Schweißnaht verschiedener DSS quantitativ zu messen und mögliche Einflüsse der Schweißparameter auf die Mikrostruktur des Werkstoffs zu ermitteln. Gemessen wurden die chemischen Konzentrationen der Hauptlegierungselemente Cr, Ni, Mn auf der Oberfläche der Probe während des Schweißprozesses und des Abkühlungsprozesses. Mn und Ni sind Austenitstabilisatoren, deren Gehalt beim Schweißen durch die Verwendung bestimmter hochlegierter Schweißzusatzwerkstoffe zunimmt. Die Spektren wurden alle 1,3 s in einem Abstand von etwa 2 mm aufgezeichnet. Während des Abkühlungsprozesses wurde der Ort der Messung nicht verändert. Die LIBS-Methode eignet sich nachweislich zur quantitativen Darstellung der chemischen Zusammensetzungen während des Schweißvorgangs.
Lake Magadi, East African Rift Valley, is a hyperalkaline and saline soda lake highly enriched in Na+, K+, CO32–, Cl–, HCO3–, and SiO2 and depleted in Ca2+ and Mg2+, where thick evaporite deposits and siliceous sediments have been forming for 100 000 years. The hydrogeochemistry and the evaporite deposits of soda lakes are subjects of growing interest in paleoclimatology, astrobiology, and planetary sciences. In Lake Magadi, different hydrates of sodium carbonate/bicarbonate and other saline minerals precipitate. The precipitation sequence of these minerals is a key for understanding the hydrochemical evolution, the paleoenvironmental conditions of ancient evaporite deposits, and industrial crystallization. However, accurate determination of the precipitation sequence of these minerals was challenging due to the dependency of the different hydrates on temperature, water activity, pH and pCO2, which could induce phase transformation and secondary mineral precipitation during sample handling. Here, we report a comprehensive methodology applied for monitoring the evaporitic mineral precipitation and hydrochemical evolution of Lake Magadi. Evaporation and mineral precipitations were monitored by using in situ video microscopy and synchrotron X-ray diffraction of acoustically levitated droplets. The mineral patterns were characterized by ex situ Raman spectroscopy, X-ray diffraction, and scanning electron microscopy. Experiments were coupled with thermodynamic models to understand the evaporation and precipitation-driven hydrochemical evolution of brines. Our results closely reproduced the mineral assemblages, patterns, and textural relations observed in the natural setting. Alkaline earth carbonates and fluorite were predicted to precipitate first followed by siliceous sediments. Among the salts, dendritic and acicular trona precipitate first via fractional crystallization─reminiscent of grasslike trona layers of Lake Magadi. Halite/villiaumite, thermonatrite, and sylvite precipitate sequentially after trona from residual brines depleted in HCO3–. The precipitation of these minerals between trona crystals resembles the precipitation process observed in the interstitial brines of the trona layers. Thermonatrite precipitation began after trona equilibrated with the residual brines due to the absence of excess CO2 input. We have shown that evaporation and mineral precipitation are the major drivers for the formation of hyperalkaline, saline, and SiO2-rich brines. The discrepancy between predicted and actual sulfate and phosphate ion concentrations implies the biological cycling of these ions. The combination of different in situ and ex situ methods and modeling is key to understanding the mineral phases, precipitation sequences, and textural relations of modern and ancient evaporite deposits. The synergy of these methods could be applicable in industrial crystallization and natural brines to reconstruct the hydrogeochemical and hydroclimatic conditions of soda lakes, evaporite settings, and potentially soda oceans of early Earth and extraterrestrial planets.
Duplex steels are high-alloyed, stainless steels. They offer some physical advantages over other stainless steels due to the balanced phase ratio of austenite and ferrite. During welding processes, when welding fumes and vaporized material condensates, different chemical elements can accumulate on the surface of the solidified weld. Then, the formation of a protective chromium oxide layer is no longer guaranteed and pitting corrosion can occur at these places. Previous work has shown that the accumulation of manganese and chromium on the surface of the heat-affected zone of the welded high-grade steel 304L can be measured by LIBS.
We present the results of the optimization of LIBS parameters for precise thickness measurements of such thin films and for depth profile measurements Therefore, we used galvanically coated copper samples with known film thicknesses. The Concentration of manganese is reduced in the weld metal. This has a high impact on the metallografic structure of the material.
Erstellung von Tiefenprofilen auf Schweißnähten mittels Laserinduzierter plasmaspektroskopie (LIPS)
(2021)
Duplexstähle sind hochlegierte, nichtrostende Stähle. Sie bieten aufgrund des ausgewogenen Phasenverhältnisses von Austenit und Ferrit einige physikalische Vorteile gegenüber anderen nichtrostenden Stählen. Beim Schweißen können sich durch die Kondensation von Schweißrauch und verdampftem Material verschiedene chemische Elemente auf der Oberfläche der erstarrten Schweißnaht anreichern. Dann ist die Bildung einer schützenden Chromoxidschicht nicht mehr gewährleistet und es kann an diesen Stellen zu Lochfraß kommen. Frühere Arbeiten haben gezeigt, dass die Anreicherung von Mangan und Chrom an der Oberfläche der Wärmeeinflusszone des geschweißten Edelstahls 304L mit LIBS gemessen werden kann. Wir stellen die Ergebnisse der Optimierung der LIBS-Parameter für präzise Dickenmessungen solcher dünnen Schichten und für Tiefenprofilmessungen vor. Dazu haben wir galvanisch beschichtete Kupferproben mit bekannten Schichtdicken verwendet. Die Mangankonzentration im Schweißgut ist reduziert. Dies hat einen großen Einfluss auf die metallografische Struktur des Materials.
The development of a gas mixing system (GMS) that enables dynamic and retraceable production of stable long-term VOC gas mixtures within the ppb range is discussed. In this system pure liquid substances are kept separately at a constant temperature, evaporated according to their vapour pressure and removed by a small inert gas flow. A modular set-up allows flexible handling. All vapours generated are finally united in a mixing chamber. Any concentration level of the gas mixture can be produced by a suitable combination of evaporation temperature, carrier and dilution gas flows. Test results from continuous operation over six weeks are presented. The equipment was tested on seven volatile organic compounds (VOC) of different vapour pressure ranges. It was possible to establish stable operation for the equipment during the entire period and reproducible gas concentrations which were traceable to the mass as an SI unit, thus the system is suitable for long-term tests.---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Im Beitrag wird die Entwicklung eines Gasmischsystems (GMS) beschrieben, das die dynamische und rückführbare Generierung von langzeitstabilen VOC-Gasgemischen im ppb-Bereich erlaubt. Dabei werden Reinsubstanzen separat temperiert, ihrem Dampfdruck entsprechend verdampft und durch einen kleinen Inertgasstrom abgeführt. In einer Mischkammer werden sie schließlich zusammengeführt. Durch die Kombination von Verdampfungstemperatur, Träger- und Verdünnungsgasflüssen ist die Einstellung eines beliebigen Konzentrationsniveaus des Gasgemischs möglich. Aus einem Dauerbetrieb von sechs Wochen werden Untersuchungsergebnisse gezeigt. Dabei wurde die Apparatur mit insgesamt sieben flüchtigen organischen Verbindungen (VOC) unterschiedlicher Dampfdruckbereiche betrieben. Die Anlage lief über den gesamten Zeitraum stabil und lieferte reproduzierbare und auf die Masse als SI-Einheit rückführbare Gaskonzentrationen. Somit ist das Verfahren für Langzeitanwendungen geeignet.
Laser and plasma processing of materials is a rapidly growing field in fundamental science and materials technology requiring both a multidisciplinary approach and a wide-ranging knowledge. The topical issue Laser and plasma processing for advanced materials of the Journal of Optoelectronics and Advanced Materials covers a number of recent research highlights. The production of thin functionalized films, nanoparticles and nanocomposites using pulsed laser ablation (PLA) and deposition (PLD) or plasma treatment is discussed in a number of papers. Additionally, experiments using matrix assisted pulsed laser evaporation (MAPLE) are described. It is shown in this book that nanoparticles are generated and/or processed by laser or plasma interaction in very different environments ranging from gaseous and liquid to solid phase. Material properties change if the particle size is reduced below a critical limit allowing e.g. optical, electronic, biomedical, and environmental applications. Micro- and nanostructuring of surfaces (2D) and within the bulk of transparent materials (3D) is presented in various articles. In many cases, ultrashort laser pulses were applied. Furthermore, nanoparticles interacting with laser radiation can be used for nanostructuring purposes. Apart from experimental investigations, numerical modeling of the interaction of femtosecond laser pulses with materials has also been performed to understand structure formation theoretically. Especially for bio-functionalization, selective deposition of sensitive materials (e.g. proteins, cells) on surfaces is needed. A sophisticated process used for this purpose is known as laser induced forward transfer (LIFT). Recent findings regarding the LIFT method are depicted in this issue. Laser annealing of implanted dopants and thin films aiming to enhance structural and electrical properties, sensor dicing by laser radiation, and laser or plasma surface modification for the improvement of solar cells or polymer wettability change are but a few of the subjects focusing on applied research. Additionally, hybrid processes combining plasma spraying and laser-induced melting to control microstructure of coatings are introduced. Last but not least, achievements regarding analytical techniques are outlined. Laser induced breakdown spectroscopy (LIBS) make up a large part of this class. Additionally, the contributions to optical emission spectroscopy and mass spectrometry of plasma processes are significant.
In this work, results of numerical simulations and experimental investigations of the mass flow from evaporating liquid pools are presented. Numerical simulations are based on the boundary layer equations combined with an algebraic turbulence model. The experiments were carried out on open air test sites within flat and very rough topographies, at different temperatures with ethanol and cyclohexane as the evaporating liquids. An experimental investigation of the influence of the topography on the evaporation of a liquid pool is conducted. The results of the simulation are validated against experimental data from the open air experiments. Furthermore, a comparison of the simulation results with empirical prediction models has been made.