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The applications of composite overwrapped pressure vessels (COPVs) in extreme conditions, such as storing hydrogen gases at very high pressure, impose new requirements related to the system's integrity and safety. The development of a structural health monitoring (SHM) system that allows for continuous monitoring of the COPVs provides rich information about the structural integrity of the component. Furthermore, the collected data can be used for different purposes such as increasing the periodic inspection intervals, providing a remaining lifetime prognosis, and also ensuring optimal operating conditions. Ultimately this information can be complementary to the development of the envisioned digital twin of the monitored COPVs. Guided waves (GWs) are preferred to be used in continuous SHM given their ability to travel in complex structures for long distances. However, obtained GW signals are complex and require advanced processing techniques. Machine learning (ML) is increasingly utilized as the main part of the processing pipeline to automatically detect anomalies in the system's integrity. Hence, in this study, we are scrutinizing the potential of using ML to provide continuous monitoring of COPVs based on ultrasonic GW data. Data is collected from a network of sensors consisting of fifteen Piezoelectric (PZT) wafers that were surface mounted on the COPV. Two ML algorithms are used in the automated evaluation procedure (i) a long short-term memory (LSTM) autoencoder for anomaly detection (defects/impact), and (ii) a convolutional neural network (CNN) model for feature extraction and classification of the artificial damage sizes and locations. Additional data augmentation steps are introduced such as modification and addition of random noise to original signals to enhance the model's robustness to uncertainties. Overall, it was shown that the ML algorithms used were able to detect and classify the simulated damage with high accuracy.
An approach to adhesive bond characterisation using guided acoustic waves in multi-layered plates
(2021)
An approach for the non-destructive characterisation of adhesive bonds using guided ultrasonic waves is presented. Pulsed laser radiation is used to thermoacoustically excite broadband ultrasonic waves in a multi-layered sample, consisting of a metal plate adhesively joined to a polymeric layer using synthetic resin. The resulting signals are received by a purpose-built piezoelectric transducer. Varying the distance between excitation and detection yields spatio-temporal measurement data, from which the dispersive properties of the propagating waves can be inferred using a two-dimensional Fourier transform, assuming the plates to act as coupled waveguides. Coupled multi-layered waveguides show an effect referred to as mode repulsion, where the distance between certain modes in the frequency-wavenumber domain is assumed to be a measure of coupling strength. Measurements at different stages of curing of the adhesive layer are performed and evaluated. A comparison of the results shows changes in the dispersive properties, namely an increased modal bandwidth for the fully cured sample as well as an increased modal distance.
This paper presents a mode-tracing approach for elastic guided waves based on analytically computed derivatives and includes a study of interesting phenomena in the dispersion curve representation. Numerical simulation is done by means of the Scaled Boundary Finite Element Method (SBFEM). Two approaches are used to identify the characteristics of the resulting wave modes: Taylor approximation and Padé approximation. Higher order differentials of the underlying eigenvalue problem are the basis for these approaches. Remarkable phenomena in potentially critical frequency regions are identified and the tracing approach is adapted to these regions. Additionally, a stabilization of the solution process is suggested.
When modeling the propagation of elastic guided waves in plates or cylinders, Finite Element based numerical methods such as the Scaled Boundary Finite Element Method (SBFEM) or the Semi-Analytical Finite Element (SAFE) Method lead to an eigenvalue problem to be solved at each frequency. For the particular case of shear horizontal modes in a homogeneous plate or torsional modes in a homogeneous cylinder, the problem can be drastically simplified. The eigenvalues become simple functions of the frequency, while the eigenvectors are constant. The current contribution discusses how this behavior is represented in the numerical formulation and derives the expressions for the eigenvalues and eigenvectors as well as the dynamic stiffness matrix of infinite elastic waveguides.
In this contribution, we present an efficient approach for the transient and time-causal modeling of guided waves in viscoelastic cylindrical waveguides in the context of ultrasonic material characterization. We use the scaled boundary finite element method (SBFEM) for efficient computation of the phase velocity dispersion. Regarding the viscoelastic behavior of the materials under consideration, we propose a decomposition approach that considers the real-valued frequency dependence of the (visco-)elastic moduli and, separately, of their attenuation. The modal expansion approach is utilized to take the transmitting and receiving transducers into account and to propagate the excited waveguide modes through a waveguide of finite length. The effectiveness of the proposed simulation model is shown by comparison with a standard transient FEM simulation as well as simulation results based on the exact solution of the complex-valued viscoelastic guided wave problem. Two material models are discussed, namely the fractional Zener model and the anti-Zener model; we re-interpret the latter in terms of the Rayleigh damping model. Measurements are taken on a polypropylene sample and the proposed transient simulation model is used for inverse material characterization. The extracted material properties may then be used in computer-aided design of ultrasonic systems.
In this paper, an approach is presented to model the propagation of elastic waves and their interaction with defects in plate structures. The formulation is based on the Scaled Boundary Finite Element Method (SBFEM), a general semi-analytical method requiring the discretization of boundaries only. For a homogeneous finite or infinite plate section, only the through-thickness direction of the plate is discretized. To describe a defect, the full boundary of a short plate section of irregular shape is discretized. High-order spectral elements are employed for the discretization. The formulation for infinite plates can model the transmission into an unbounded domain exactly. Results are compared with conventional Finite Element Analyses in both time domain and frequency domain. The presented approach allows for the simulation of complex reflection and scattering phenomena using a very small number of degrees of freedom while the mesh consists of one-dimensional elements only.
An approach is presented to model elastic waveguides of arbitrary cross-section coupled to infinite solid media. The formulation is based on the scaled boundary-finite element method. The surrounding medium is approximately accounted for by a dashpot boundary condition derived from the acoustic impedances of the infinite medium. It is discussed under which circumstances this approximation leads to sufficiently accurate results. Computational costs are very low, since the surrounding medium does not require discretization and the number of degrees of freedom on the cross-section is significantly reduced by utilizing higher-order spectral elements.
In this paper, a method to determine the complex dispersion relations of axially symmetric guided waves in cylindrical structures is presented as an alternative to the currently established numerical procedures. The method is based on a spectral decomposition into eigenfunctions of the Laplace operator on the cross-section of the waveguide. This translates the calculation of real or complex wave numbers at a given frequency into solving an eigenvalue problem. Cylindrical rods and plates are treated as the asymptotic cases of cylindrical structures and used to generalize the method to the case of hollow cylinders. The presented method is superior to direct root-finding algorithms in the sense that no initial guess values are needed to determine the complex wave numbers and that neither starting at low frequencies nor subsequent mode tracking is required. The results obtained with this method are shown to be reasonably close to those calculated by other means and an estimate for the achievable accuracy is given.
The simulation of guided waves in plate structures and cylinders coupled to infinite fluids is addressed. The approach is based on the Scaled Boundary Finite Element Method. Only a straight line is discretized that represents the through-thickness direction or the radial direction. The surrounding fluid is accounted for by employing a damping boundary condition that is based on the analytical description of the radiation impedance. Since the radiation impedance is a function of the wavenumber in the waveguide, an iterative solution procedure is applied. The algorithm is highly efficient while the results are in agreement with the Global Matrix Method.
This paper addresses the computation of dispersion curves and mode shapes of elastic guided waves in axisymmetric waveguides. The approach is based on a Scaled Boundary Finite Element formulation, that has previously been presented for plate structures and general three-dimensional waveguides with complex cross-section. The formulation leads to a Hamiltonian eigenvalue problem for the computation of wavenumbers and displacement amplitudes, that can be solved very efficiently. In the axisymmetric representation, only the radial direction in a cylindrical coordinate system has to be discretized, while the circumferential direction as well as the direction of propagation are described analytically. It is demonstrated, how the computational costs can drastically be reduced by employing spectral elements of extremely high order. Additionally, an alternative formulation is presented, that leads to real coefficient matrices. It is discussed, how these two approaches affect the computational efficiency, depending on the elasticity matrix. In the case of solid cylinders, the singularity of the governing equations that occurs in the center of the cross-section is avoided by changing the quadrature scheme. Numerical examples show the applicability of the approach to homogeneous as well as layered structures with isotropic or anisotropic material behavior.