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- Measurement uncertainty (4)
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Information about an existing structure can be collected at certain costs to evaluate the reliability and condition as realistically as necessary. This information can be relevant or irrelevant, true or biased, precise or imprecise. The incorporation of relevant and quality-assessed measured information into reliability reassessment offers the chance to extend remaining lifetimes and support decision making about optimal actions or maintenance strategies. This paper shows recent developments in a national research project that aims to produce a guideline on the NDT-based, structure-specific modification of partial safety factors. The general methodology, results from recalculations according to the Eurocodes and metrologically solvable testing tasks relevant in the recalculation of the concrete bridges are shown and compared with the non-destructive testing methods applicable to concrete bridges. A case study is used to demonstrate that as-built drawings, in this case of the positions of tendons and shear reinforcement, can be verified using the radar method.
A major advantage in the reassessment of existing structures is the possibility of including measured data that describe the actual properties and the current condition of the structure to be reassessed. Currently, the incorporation of such measured information is mostly unregulated. However, the use of measurement results is vitally important, since a measured data-based improvement of the computation models level of approximation can lead at least to more meaningful results, possibly to extended remaining life times of the structure and in the best case to a saving of resources. Conversely, not appreciating well measurable and relevant information can be equated with a waste of resources. In this paper, a concept for the comparable use of non-destructively measured data as basic variables in probabilistic reliability assessments is outlined and examined using a typical prestressed concrete road bridge as a case-study. An essential requirement is the calculation of measurement uncertainties in order to evaluate the quality of the measurement results comparably. In conclusion, the example of ultrasonic and radar measurement data is used to demonstrate the effects that the incorporation of the measured information has on the reliability of the structure.
Reliability assessment of existing concrete bridges with geometrical NDT results - Case studies
(2023)
The results of and the validity in reliability assessment of existing bridges essentially depend on the information available about the considered system. Information about the actual condition as well as structural and material characteristics can be observed on-site to refine the computation models used in assessment. Non-destructive testing (NDT) methods for concrete structures are capable of reconstructing missing, questioned, or inconsistent as-built plans. This contribution summarizes recent developments within the scope of the national pre-standardization project “ZfPStatik”, which aims to prepare a guideline about NDT-supported structural analyses. The focus is on the purposeful and explicit utilization of geometrical tendon and reinforcement bar positions (measured on-site using the ultrasound echo and ground penetrating radar (GPR) techniques) in probabilistic reliability analyses — shown by means of real case studies. The well-established first order reliability method is applied to different concrete bridges, which are typical for the German road bridge stock, to demonstrate the utility of incorporating quality-evaluated NDT-results in terms of changes in structural reliability.
Der Weg zur digitalen Brücke ist eingeschlagen. Im Bereich der Planung, Bauüberwachung und -ausführung wird aktuell das Building Information Modelling (BIM) eingeführt. Ist eine Brücke in der Baulast von Bund und Ländern errichtet, wird ihr Zustand im Zuge von wiederkehrenden Bauwerksprüfungen nach DIN 1076 lückenlos überwacht. Abgespeichert werden die Informationen der Überwachung in einer Datenbank (ASB-ING Teilsystem Bauwerksdaten). Aus dieser Datenbank können anschließend relevante Informationen in ein objektspezifisches Bauwerksbuch überführt werden. In dieser Datenbank werden im Vorfeld definierte Daten abgespeichert. Reine Messdaten oder aber auch die verwendeten ingenieurtechnisch-physikalischen Modelle verbleiben in der Regel bei den beauftragen Dienstleistern. Zusammengefasst existieren verschiedene parallele Insellösungen der Informationsablage. Gegenstand verschiedener Forschungsanstrengungen ist es nun Lösungen zu finden, die einen ganzheitlichen Ansatz für den Informationsfluss von der Errichtung über den Betrieb bis hin zum Abbruch eines Bauwerkes sicherstellen. Im Rahmen einer prototypischen Entwicklung wird auf Grundlage, des für die Industrie 4.0 entwickelten open source Software Framework Eclipse BaSyx, ein möglicher Lösungsansatz – die Verwaltungsschale BBox (Bridge Box) - präsentiert. Dieser Lösungsansatz stellt das physikalisch-ingenieurtechnische Modell zur Zustandsbewertung der Brücke gedanklich in den Mittelpunkt. Unter der Voraussetzung einer durchgängigen Digitalisierung der gesamten Prozessschritte innerhalb der Lebensdauer der Brücke, kann jeder Planungs- und Fertigungsschritt, die Instandhaltung einschließlich des Rückbaus erfasst werden. Das Besondere hierbei ist, dass auch die Grundlagen der Bewertung, wie Messdaten, mit abgespeichert werden. Die Modellstruktur der Verwaltungsschale erlaubt hierbei eine bedarfsgerechte Granularität hinsichtlich der Messdaten auf allen virtuellen Ebenen, um das physikalisch-ingenieurtechnisch Modell mit Daten zu versorgen. Die gewählte Form der Datenablage bildet den Grundstein für zukünftige KI-Auswertungen z.B. mit den Methoden des Maschinellen Lernens (ML). Der Zugriff auf die dafür jeweils benötigten Daten wird durch die Ablage der Daten einschließlich Metadaten und den Einsatz einer Standard S3 Schnittstelle stark vereinfacht. Der Beitrag stellt die Entwicklung und die Systemarchitektur der BBox am Beispiel von 2 Projekten dar.
The acquisition and appropriate processing of relevant information about the considered system remains a major challenge in assessment of existing structures. Both the values and the validity of computed results such as failure probabilities essentially depend on the quantity and quality of the incorporated knowledge. One source of information are onsite measurements of structural or material characteristics to be modeled as basic variables in reliability assessment. The explicit use of (quantitative) measurement results in assessment requires the quantification of the quality of the measured information, i.e., the uncertainty associated with the information acquisition and processing. This uncertainty can be referred to as measurement uncertainty. Another crucial aspect is to ensure the comparability of the measurement results.This contribution attempts to outline the necessity and the advantages of measurement uncertainty calculations in modeling of measurement data-based random variables to be included in reliability assessment. It is shown, how measured data representing time-invariant characteristics, in this case non-destructively measured inner geometrical dimensions, can be transferred into measurement results that are both comparable and quality-evaluated. The calculations are based on the rules provided in the guide to the expression of uncertainty in measurement (GUM). The GUM-framework is internationally accepted in metrology and can serve as starting point for the appropriate processing of measured data to be used in assessment. In conclusion, the effects of incorporating the non-destructively measured data into reliability analysis are presented using a prestressed concrete bridge as case-study.
"The reassessment of bridges continues to take great importance both nationally and internationally. A major challenge is to find computation models reflecting the actual properties of the considered structures sufficiently accurate. Besides regular inspections, the conduction of advanced measurements is suitable to generate reliable information about a structure to be assessed. Prior to incorporating measurement results in reassessment, the relevance, the trueness, and the precision of the measured information needs to be stated. On the one hand, the use of information whose quality has not been assessed can lead to errors with serious consequences. On the other, the measurement of irrelevant information is inefficient. Although the use of measured data in assessment is currently mostly unregulated, their appreciation in reliability analyses is beneficial since the built environment can be assessed more realistically. Utilizing NDT in reassessment has the potential to extend remaining lifetimes of a structure, save resources, and improve infrastructural availabilities. The power of judgment regarding the decision on the reliability of an existing structure can be increased.
In this contribution, an approach is outlined to process non-destructively gathered measurement data in a comparableway in order to include themeasured information in probabilistic reliability assessments of existing structures. An essential part is the calculation of measurement uncertainties. The effect of incorporating evaluated NDT-results is demonstrated by means of a prestressed concrete bridge and GPR measurements conducted on this bridge as a case-study. The bridge is assessed regarding SLS Decompression using the NDT-results."
Digitaler Zwilling: Verwaltungsschale BBox als Datenablage über den Lebenszyklus einer Brücke
(2021)
Auf dem Weg zur digitalen Brücke existieren bereits erste Lösungen, die den Lebenszyklus einer Brücke abbilden können. Für die Planung, den Bau und den Unterhalt stehen unterschiedlichste Werkzeuge, z. B. BIM, DIN 1076, SIB-Bauwerke, Monitoring etc. zur Verfügung, die jeweils mit unterschiedlichen Datenformaten arbeiten. Für ein intelligentes Erhaltungsmanagement müssen aber alle Daten mit den verschiedenen Datenformaten zusammengeführt, abgelegt und so verwaltet werden können, dass über den gesamten Lebenszyklus einer Brücke die Abbildung eines ganzheitlichen digitalen Zwillings eines Bauwerks möglich ist. Die Autoren haben dafür mit BBox den Prototyp einer Verwaltungsschale (VWS) auf Grundlage von Industrie 4.0 entwickelt. Damit wird das physikalisch-ingenieurtechnische Modell zur Zustandsbewertung der Brücke in den Mittelpunkt gestellt und der gesamte Lebenszyklus einer Brücke kann unabhängig von Datenformaten digital erfasst werden. Da der Aufbau der VWS durch die Granularität optimal strukturiert ist, bietet die Ablage und Einspeisung von Messdaten sowohl die Grundlage eines Live-Monitorings als auch den Grundstein für maschinelles Lernen (ML). Der Datenzugriff via S3-Schnittstelle erleichtert die Entwicklung von eigenen Prognosemodellen mit Informationsmustern (SHIP – Structural Health Information Pattern). Am Beispiel der Heinrichsbrücke Bamberg wird die praktische intelligente Umsetzung des Bauwerksmonitorings inkl. VWS mit Informationsmustern und ML gezeigt.
Making optimal decisions about the reliability of existing structures requires that the information used in assessment adequately represents the properties and the condition of the structures. The knowledge gap regarding a structure to be assessed can be successively filled by individually purposeful observations on site. This paper gives an overview of an approach for utilizing nondestructively gathered measurement results in reliability assessment of existing structures. An essential part of measurement-based stochastic modeling of basic variables is the calculation of measurement uncertainties, which serves to establish confidence in measurement, to ensure the comparability of unambiguously expressed measurement results, and to quantify the quality of the measured information. Regarding the current discourse on how to treat information collected on-site in the context of assessment, the authors recommend that measurement uncertainty becomes an uncertainty component mandatorily to be represented in measurement-based stochastic models. The main steps of the proposed concept are presented, and the advantages of its application are emphasized by means of a prestressed concrete bridge as case study. The bridge is assessed regarding the serviceability limit state decompression using ultrasonic and radar data measured at the structure.
The purpose of this contribution is to introduce and to apply the developed approach of incorporating non-destructively gathered measurement results (instead of deterministic information and assumptions) into a reassessment model of a typical prestressed concrete road bridge and to outline the advantages. An essential part is the quality evaluation of the non-destructively measured information, that deals primarily with two questions. Could the object or parameter to be obtained reliably detected and if, how accurate are the inspection results achieved? Therefore, the importance of the combination of a probability of detection (POD)-approach and measurement uncertainty calculations is emphasized. With regard to the introduced case-study it is shown, for which structure parameters an assumption deviating from the actual (and measurable) situation has a particularly strong (and possibly arithmetically unfavorable) influence on the structural reliability. Measurements on such parameters are particularly beneficial for a reliable and robust reassessment. In conclusion, the individual reassessment results without consideration and with consideration of evaluated non-destructive inspection results are compared.