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The main objective of this project presentation was to evaluate the by-products of paddy farming (in Tanzania) into sustainable building materials optimised for construction of low-cost housing, and suitable to be adopted in rice-producing countries in Africa. In Tanzania, rice husks are seldom used as a fuel – if not burnt or dumped in landfills and there is lack of awareness or active research on optimising the by-product RHA in cement and concrete technology. Scientific research within this field of technology can advance development by obtaining suitable properties of the by-products that can provide an advantageous and alternative measure for their use as SCMs not only in its raw form i.e. husks for low-cost housing but also in its artificial form i.e. RHA as a high-tech as a substitute for cement in Africa.
In order to reduce CO2 emission in concrete and minimize the environmental impact, majority of research focuses on using supplementary cementitious materials (SCMs) such as Fly Ash (FA), blast furnace slag (GGBS) and Silica Fume (SF) or Microsilica as a replacement for ordinary Portland cement in concrete. However, in terms of sustainability, it is not economically feasible to use the above mentioned SCMs in countries where these materials are not readily available. In addition, when dealing with the carbon footprint of concrete, despite their positive influence in concrete, such SCMs cannot be said to be eco-friendly materials due to their high energy production process. In many developing countries in sub-Saharan Africa (SSA), agriculture is the leading economic sector. Generally, agricultural by-products are eco-friendly in terms of low energy in production, and they often have no further use for the environment. These by-products (baggase, cassava peels and rice husks) are mainly not the materials of discussion in this current day and age and especially in the northern hemisphere, where the majority of concrete technology originates. Hence, it is inevitable to consider other more sustainable resources in concrete for SSA. Nevertheless, optimization of these resources in concrete can only function with a clear understanding of the reactivity of the materials and its interaction and mechanism to adopt similar and workable properties as a normal performance cementitious system.
This paper addresses rice husk ash (RHA) as a main SCM in various cementitious systems with added limestone filler (LSF) and observes its performance in mortar. Superplasticizers such as polycarboxylate-ethers (PCEs) and lignosulphonates (LS) are incorporated in the cementitious systems to improve workability. The interaction of RHA with the superplasticizers was investigated by means of zeta potential (ZP). According to the results presented, it is shown that RHA powder has a positive compatibility with the chosen superplasticizers and its performance in mortar with LSF also shows increase in strength and workability.
Today, concrete engineers can vary consistencies between very stiff and self-compacting. The possibility to tailor rheological properties of concrete eventually opened up the path to multiple new technologies, where design criteria are no longer limited to the Young’s modulus and the compressive strength, but often comprise additional added value. It can therefore be concluded that the capability to control the rheology of concrete systems can be considered as the catalyst for concrete innovations such as polymer modified cementitious composites (PCC) self-compacting concrete (SCC), high-performance concrete (HPC), ultra-high performance concrete (UHPC) or strain hardening cement based composites (SHCC). In the same way rheology modifying admixtures will become key parameters in mastering the challenges of the next decades such as:
- Additive manufacturing/3D-printing
- Overcoming pumping height limitations
- Casting at extreme temperatures
- Tailored rheology at delivery
In many regions in the Southern hemisphere, and particularly in Africa, the effective use of chemical admixtures for concrete could significantly contribute to solve problems induced by the challenging climatic conditions, but particularly in Africa it is difficult to use them, due to lacking local supply and supply infrastructure. For Africa, concrete admixtures are largely shipped or transported from Europe, the Arabian Peninsula, or Asia. The long distance transportation of chemicals is not very environmentally friendly and the economic consequences are dramatic: the agents are difficult to purchase, expensive, and there is not a large variety of products available in the market.
However, bio-based chemicals have been used in construction for ages effectively. Due to the enormous relevance of rheology modifying admixtures it is worthwhile to recollect that nature provides an enormous variety of chemicals that can be used readily or with low processing. Today, the use of petrol based polycarboxylate ether superplasticizers has become quite common in concrete technology due to their versatility, but their uncomplicated and cost efficient availability is limited in most countries in Africa. However, alternatives are available, which can be found in many regions.
Plant extracts have been used to modify the properties of concrete for long time. These plants are typically regionally abundantly available, cheap, and they are environmental friendly. They do not require special caring for seedlings, weeding or manuring to grow since they grow wildly.
The talk will present an overview of various options for rheology modifying admixtures, that can be found in nature, and that may become a real alternative, once their interaction within the complex cementitious system is well understood.
Potentials for sustainable cement and concrete technologies - Comparison between Africa and Europe
(2017)
Cement and concrete technologies in Africa provide vast potentials for sustainable future technologies as well as enormous challenges. The main focus of the symposium is to address existing challenges, possible solutions, and future potentials with all participants. This symposium also aims at offering a platform for networking with relevant players in science and industry.
The African cement, concrete and construction business are growing at rapid pace. The cement sales are expected to grow tremendously until 2050. The number of newly built cement plants increases dramatically and in addition more cements are being imported from outside the continent, e.g. from Turkey, Pakistan, Indonesia, and China, driven by overcapacities in the countries of origin. This causes a high number of potentials and challenges at the same time. New cement plants can operate directly at best technological state of the art and thus incorporate more sustainable technologies as well as produce new and more sustainable products such as cements blended with sustainable supplementary cementitious materials such as calcined clays, and industrial or agricultural by products. At the same time the new variety of binding agent as well as the international imports, which are driven by price considerations, make the cement market prone to quality scatter. This puts pressure on the quality control regulations and institutions to ensure safety of construction, healthy application, and environmental safety for the population.
The paper presents possible solutions to build up the rapidly increasing African cement production more sustainably than in the rest of the world as well as the related challenges and obstacles that need to be overcome. Based on experiences with a series of pan-African cement testing laboratory proficiency schemes conclusions are made on technical, regulative and political level.
After a brief introduction into past and modern concrete, the relevance of sustainable concrete technologies is emphasised from a global perspective. In order to minimise the environmental impact of cement and concrete in the world, solutions for alternative binder materials as well as rheology and performance modifying additives are presented based on local bio-based resources.
However, the perception of bio-based constituents is typically rather negative in construction materials and its application is often limited to low-end construction. In order to show that this is not inevitable, the lecture ends with a number of case studies for the use of bio-based materials for high performance concrete applications.
Effect of rheological parameters on rice husk ash blended pastes with various superplasticizers
(2017)
Rice husk ash (RHA) is a low-energy efficient material with high pozzolanic characteristics compared to other supplementary cementitious materials (SCMs). The replacement of cement with RHA has extensive improvement on the mechanical properties of concrete. However due to the porous nature of the RHA particles, it requires a higher water demand when replaced with Portland cement. Therefore, superplasticizers (SPs) are essential to reduce the water demand and improve the workability of the mixes. There is very little information about the effect of RHA with added SPs in its fresh state. Hence, this paper investigates the interaction of RHA pastes with three types of SPs, i.e. one polycarboxylate-based SP and two different types of lignosulphonates. This paper presents results of the investigation related to the flow behaviour of blended mixes with increasing percentage of RHA. The yield stress for the pastes with and without the addition of SPs is investigated over time as well as the plastic viscosity.
Today, concrete engineers can vary consistencies between very stiff and self-compacting. At the same time engineers can opt for a vast variety of binders. The possibility to use optimised mineral binders and to tailor rheological properties of concrete eventually opened up the path to multiple new technologies, where design criteria are no longer limited to the Young’s modulus and the compressive strength, but often comprise additional added value. It can therefore be concluded that the capability to control the rheology and the interactions particles can be considered as the catalyst for concrete innovations such as polymer modified cementitious composites (PCC) self-compacting concrete (SCC), high-performance concrete (HPC), ultra-high performance concrete (UHPC) or strain hardening cement based composites (SHCC). In the same way rheology modifying additions, SCMs and admixtures will become key parameters in mastering the challenges of the next decades such as:
- Additive manufacturing/3D-printing
- Overcoming pumping height limitations
- Casting at extreme temperatures
- Tailored rheology at delivery
In many regions in the Southern hemisphere the effective use of SCMs, additions and chemical admixtures for concrete could significantly contribute to solve problems induced by the challenging climatic conditions, but particularly in many countries with challenging climatic conditions, it is difficult to use them, due to lacking local supply and supply infrastructure, and often the awareness of the value of local mineral resources is missing. However, the long distance transportation of mineral resources and chemicals is not very environmentally friendly and the economic consequences are dramatic.
However, bio-based constituents and chemicals have been used in construction for ages effectively. Due to the enormous relevance of binders, fillers and rheology modifying admixtures it is worthwhile to recollect that nature provides an enormous variety of products that can be used readily or with low processing. Today, the use of petrol based polycarboxylate ether superplasticizers has become quite common in concrete technology due to their versatility, but their uncomplicated and cost efficient availability is limited in many countries in the world. However, alternatives are available, which can be found locally. In addition many agricultural wastes today are dumped, although they could be converted to reactive ashes easily.
Plant extracts have been used to modify the properties of concrete for long time. These plants are typically regionally abundantly available, cheap, and they are environmental friendly. They do not require special caring for seedlings, weeding or manuring to grow since they grow wildly.
The talk will present an overview of various options for binders, fillers and rheology modifying admixtures, that can be found in nature, and that may become a real alternative, once their interaction within the complex cementitious system is well understood.
Chemical admixtures like superplasticisers or stabilising agents are of ever increasing importance for modern concrete technology. They liberate the workability of concrete from its dependency on water content, and thus, open the gate towards innovative and future oriented concrete technologies. Meanwhile admixtures have become common practice in concrete technology, but the understanding of these highly complex polymers in the entire concrete system lags far behind their application. Due to its complex time-dependent, multi-phase and multi-scale behaviour, flowable concrete systems are highly complicated and cannot be described comprehensively by simple models. It is therefore extremely challenging to identify the relevant parameters that predominantly control flow phenomena on different size scales, since these may occur on any scale between the nano scale (e.g. superplasticizer adsorption) and macro scale (e.g. grading of the aggregates). The present study discusses fundamental mechanisms at the interface between particle or hydrate surfaces and the fluid phase at a very early stage of concrete formation, and links these effects to macroscopic flow phenomena.
Based on the observations of the nano scale effects, it seems that higher sensitivity against variations in the constituents, the handling, or the boundary condition are the inevitable price for higher performances. However, eventually a very effective method is introduced that helps to maintain stable processes regardless of the root cause for performance changes based on an efficient in-situ process control scheme and superplasticizer and stabilising agents as counter actions.