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A round robin test on flash thermography was organized within the scope of a standardization research project. This test gives information on reliability, comparability and efficiency of different testing situations. Data recorded on metal and CFRP test specimens with flat bottom holes (FBH) were analysed by evaluating the detectability and by calculating the signal-to-noise ratio (SNR) of the defect signatures as a function of defect parameters. For the investigation of the influence of material properties on the spatial resolution as well as on penetration depth, test specimens made of steel and copper with crossed notches and a notch ramp were constructed and investigated. Here, the minimum resolvable notch distance and the maximum detectable depth of the ramp were analysed.
Active Thermography
(2016)
Active thermography is a nondestructive testing method for identification of near surface defects and signs of early deterioration. The presentation explains the potential and Limits of the method and the equipment for application to concrete structures. Advanced data analysis can increase the quality of imaging of the measurement. The method is usually applied once for analysis of the current condition. If applied periodically, the method can be used for observation of a deterioration process.
For the last 20 years active thermography has developed into a standard method in non-destructive material testing. It has become possible to detect defects such as cracks, voids, or even material inhomogeneities. Until now, it is still difficult to quantify subsurface or hidden defects in size due to the diffusive nature of heat flow within a solid. Facing this issue, lockin thermography and other photothermal techniques have been established. They are based on exciting a sample periodically (e.g. with a halogen lamp), causing a controlled periodical heat flow and thereby representing strongly damped thermal waves. These techniques make use of interference and reflection of thermal waves which allow enhancing depth resolution.
So far, only the temporal component of the light source was modified to achieve a defined vertical heat flow – In contrast, we propose a novel technique in which we are able to control both: time and space. This technique enables us to exploit the possibilities of coherent thermal wave shaping. We achieve that by combining a spatial light modulator (SLM) with a high power laser. This approach allows us to launch a set of individually controlled and fully coherent high energy thermal waves into the sample volume. That means, we intentionally use wave propagation throughout the sample’s material in both - vertical and lateral direction.
As one possible application, we use a thermal waves’ interference effect of two phase shifted wave patterns to detect the position of hidden defects. The wave patterns are positioned with a certain distance and a 180° phase shift to each other creating an amplitude depletion zone right in the middle of the two patterns. When a defect is brought unsymmetrically into the depletion zone, the lateral heat flow is disturbed. If the sample is now moved through the depletion zone, a defect can be easily characterized. Exciting periodically while controlling simultaneously phase and amplitude enables us to have a defined thermal wave propagation throughout the sample which means thermal waves can be controlled almost like acoustical or optical waves. This offers the opportunity to transfer known technologies from wave shaping techniques to thermography methods.
Carbon-fiber reinforced composites are becoming more and more important in the production of light-weight structures, e.g. in the automotive and aerospace industry. Thermography is often used for non-destructive testing of these products, especially to detect delaminations between different layers of the composite. In this presentation, we aim at methods for defect reconstruction from thermographic measurements of such carbon-fiber reinforced composites. The reconstruction results shall not only allow locating defects, but also give a quantitative characterization of the geometric properties of the defect. We discuss the simulation of the measurement process using finite element methods, as well as the experimental validation. In order to take anisotropic heat transport due to the fibers into account, we compare describing layers separately by individual diffusion tensors with using an averaged diffusion tensor. Especially in pulse thermography, thin boundary layers with steep temperature gradients occurring at the heated surface need to be resolved. Here we consider the combination of a 1D analytical solution combined with numerical solution of the remaining defect equation. Moreover, we discuss the mathematical modelling of various defects like delaminations and undulations, as well as the description of inhomogeneous heating by geometric optics. Finally, we will describe PDE-based methods for the solution of the inverse problem as well as ideas for fast heuristic methods to avoid expensive computations.
Within the scope of a DIN INS project, a flash thermography round robin test that evaluates reliability, comparability, and efficiency of different testing situations was organized. The results give information about the detectability of defects, e.g. depending on their size and depth, the evaluation methods and the materials used. Besides, the influences of equipment and parameters used by the participants on the results were analysed. All of the quantitative results as well as the feedback given by the participants will be presented in a DIN committee in order to contribute to a flash thermography standard.
Amongst various other NDT methods, within the EMRP-project ‘VITCEA’ active thermography is validated for testing of CFRP and GFRP structures constructed for energy application. In this contribution, the optical and thermal properties of CFRP and GFRP reference defect artefact (RDA) and natural defects artefact (NDA) test specimens are characterized. Different excitation techniques and techniques for data analysis are compared for optimizing the number of detected defects.
Active thermography
(2017)
Active thermography is introduced as tool for diagnostics in civil engineering structures. Aside from basic information, examples for applications of active thermography in different types of structures was presented. Active thermography was applied in historic structures to reveal former components or even ancient openings. Other examples present active thermography as a tool for nondestructive detection of debonding in CFRP strengthened structures. The way is explained, how the system was optimized for different materials.
Defects in FRP structures may be introduced during the processing and fabrication of composite components and can initiate or grow in-service. In the context of this JRP, the term ‚defect‘ refers to imperfections introduced during manufacture/processing and/or secondary machining operations, as well as damage sustained during a component‘s service life. One of the challenges facing accurate and repeatable defect detection in FRP composites is the multitude of defect types that exist, each with characteristics that present different challenges to the NDE practitioner. In order for a particular NDE technique to achieve broad acceptance by industry, it is desirable for the technique to be able to detect a range of defect types with a high level of confidence. Project VITCEA (Validated Inspection Techniques for Composites in Energy Applications) is developing and validating traceable procedures for novel NDE techniques with contrasting detection capabilities, which will underpin the increased use of FRP composites for improved efficiency and reliability in energy related applications e.g. wind and marine turbine blades, nacelles, oil and gas flexible risers.