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The non-destructive assessment of cracks in concrete is a common task for which non-destructive evaluation solutions have been published. Primarily, these tests have been carried out on artificial cracks that have been created by using notches instead of natural cracks. This study evaluates a procedure designed to create reproducible and controlled cracks in concrete. The procedure is based on using expanding mortar in a series of blind holes. This is done in combination with carefully aligned reinforcement to guide the direction of the crack development. The depth of the crack is also controlled by reinforcement. Crack depth varies statistically in the range of the Maximum aggregate size (16 mm) used for concrete.
Post-tensioning systems provide safe and efficient construction solutions for long span bridges. Despite the improved grouting practices over the past decade, existing post-tensioning systems may have significant amount of grout defects, which could lead to corrosion of the strands. Condition assessment of post-tensioning systems is necessary to allow bridge owners to take timely, proactive actions to mitigate or prevent further Deterioration and unanticipated tendon failures. A detailed experimental study conducted to assess the performance of nondestructive evaluation techniques in detecting grout defects within internal tendons is presented herein.
Nondestructive evaluation techniques that include Ground Penetrating Radar, Impact Echo, Ultrasonic Tomography, and Ultrasonic Echo are evaluated in terms of detecting the location and severity of fabricated grout defects in a full-scale post-tensioned U-girder mock-up specimen. While Ground Penetrating Radar can identify the location and profile of the internal tendons, particularly metal ducts due to strong reflections, this method did not provide any information about the defect conditions within the tendon. Both Impact Echo and Ultrasonic Echo techniques are effective in identifying the Location of grout defects, but could not differentiate between water, void, or compromised grout conditions. The study clearly demonstrates the need for NDE techniques that are applicable to anchorage regions, and that are capable of estimating the severity and nature of grout defects in internal tendons.
This paper presents a novel non-destructive testing and health monitoring system using a network of tactile transducers and accelerometers for the condition assessment and damage classification of foundation piles and utility poles. While in traditional pile integrity testing an impact hammer with broadband frequency excitation is typically used, the proposed testing system utilizes an innovative excitation system based on a network of tactile transducers to induce controlled narrow-band frequency stress waves. Thereby, the simultaneous excitation of multiple stress wave types and modes is avoided (or at least reduced), and targeted wave forms can be generated. The new testing system enables the testing and monitoring of foundation piles and utility poles where the top is inaccessible, making the new testing system suitable, for example, for the condition assessment of pile structures with obstructed heads and of poles with live wires. For system validation, the new system was experimentally tested on nine timber and concrete poles that were inflicted with several types of damage. The tactile transducers were excited with continuous sine wave signals of 1 kHz frequency. Support vector machines were employed together with advanced signal processing algorithms to distinguish recorded stress wave signals from pole structures with different types of damage. The results show that using fast Fourier transform signals, combined with principal component analysis as the input feature vector for support vector machine (SVM) classifiers with different kernel functions, can achieve damage classification with accuracies of 92.5% ± 7.5%.
Vor dem Hintergrund der alternden Verkehrsinfrastruktur und des großen Bauwerksbestands allgemein gewinnt deren Zustandserfassung an Bedeutung. Durch die Einführung von Bauwerksmanagementsystemen und die Digitalisierung der Wirtschaft im Rahmen von Industrie 4.0 wird diese Entwicklung noch mehr Dynamik entfalten. Die Vernetzung von Zustandsdaten mit der Belastung, Wartung und Instandsetzung sowie der politischen Planung, wird eine hohe Bedeutung bekommen. Angesichts der Altersstruktur der Verkehrsinfrastruktur und begrenzter öffentlicher Gelder wird zukünftig eine selektive Instandsetzung von Bauwerken nach deren Zustandsnoten notwendig sein. Zerstörungsfreie Untersuchungsverfahren für Bauwerke nehmen in diesem Kontext eine wichtige Rolle ein, sie sollen die quantitativen Zustandsdaten erbringen und in die Datenbanken für Managementsysteme mit zuverlässigen und objektiven Messdaten füllen.
Ein Ultraschallsystem mit großer Apertur, genannt LAUS – Large Aperture UltraSound, wird vorgestellt und die technischen Eigenschaften erläutert. Es besteht aus zwölf Prüfköpfen, die beliebig auf Betonoberflächen mit Unterdruck befestigt und jeweils als Sender oder Empfänger genutzt werden. Alle möglichen Kombinationen ergeben 132 Einzelmessungen, die zur Rekonstruktion des durchschallten Volumens genutzt werden. Das System wurde an zwei Bauwerken erfolgreich erprobt. Die Dicke einer sehr stark bewehrten Fundamentplatte eines Fallturms wurde bestimmt. Die Messungen erfolgten in einem Raster auf einer Fläche von 2,0 × 1,8 m2 und die Rückseite konnte eindeutig abgebildet werden. Weitere Anzeigen aus dem Inneren der Platte zeigen das Potenzial des Systems. An einem Brückenbauwerk wurden indirekt Verdichtungsmängel lokalisiert. Dazu wurden mit dem LAUS-System die im Brückenträger verlaufenden Spannkanäle durch fast 2 m Beton abgebildet.
Abstract: Nondestructive evaluation (NDE) methods have received growing acceptance in many testing tasks in the assessment of concrete infrastructures. Substantial progress in NDE methods for concrete structures can be achieved by discussing the specifics of each testing scenario. Because of the large variety of testing scenarios, the testing tasks must be isolated into subtasks, which can then be solved by NDE methods. A classification scheme for NDE tasks is described and discussed in this paper. Four major groups have been identified: the construction process, the concrete structure, physical or chemical processes, and material properties. For each of these groups, a number of subtasks are described. Typical parameter ranges and Resolution requirements are illustrated and major influencing factors listed. Reference specimens may be designed to be used for performance evaluation, validation, and certification of NDE methods. The classifications can also be used to draft a research road map that benefits both the owners of infrastructure and the instrument developers.
A Large Aperture UltraSonic system (LAUS) has been designed and built for testing thick concrete structures. The scalable system consists of twelve ultrasonic units, each hosting 32 individual shear wave transducers with mechanical dry point contact (DPC) to the concrete surface. The twelve units are attached to the concrete surface using a vacuum case which holds them in place during operation. Each LAUS unit can be placed individually on the surface to achieve optimal ultrasonic condition, e.g. to avoid rebars. For the generation of vacuum, air pressure is supplied to each unit through an air hose. The twelve units define an aperture which is necessary for fast reconstruction of the subsurface structure. The well-known SAFT (Synthetic Aperture Focusing Technique) algorithm has been adopted to this situation, where the individual LAUS units form a linear aperture with not necessarily equidistant spacing between the units. The exact geometrical position of the units, which are individually marked with retroreflective labels, is determined using photographs and image processing. All transducers are synchronized and work either as transmitter or receiver. A full scan consists of 12 * 11 recordings, where each unit acts as transmitter once and all others as receivers. An electronic sub-unit on the back of the ultrasonic device holds the battery and handles data acquisition, synchronization and data communication. A computer is used as base unit which communicates with each LAUS unit for control and data acquisition, the synchronization is performed by a radio modem that uses a special algorithm similar to a digital PLL (phase locked loop). No wire connections are necessary between the units and the base system.
The LAUS system is designed to investigate concrete structures with thicknesses in excess of 2 m, depending on the acoustic condition of the object under investigation. Highly reinforced concrete may have less penetration depth. The LAUS provides quasi real time imaging, once the transducers are put in place and the data has been acquired. First measurements on a foundation slab confirm, that the system can register ultrasonic echoes from the back wall at 4 m distance.
Application of a cross correlation technique for assessment of a non-homogeneous stress field
(2016)
Many researchers have addressed the determination of a homogeneous stress field from the analysis of ultrasound waves, using the theory of acoustoelasticity with Murnaghan´s constants derived for axially loaded specimens with the ultrasound wave path also in the axial direction, or for hydrostatically loaded specimens. However, the use of such strategy for structural healthy monitoring requires the ability to handle nonhomogeneous, arbitrarily oriented stress fields. This paper describes an attempt to evaluate changes in the stress field of a concrete block with an eccentrically placed tendon through acoustoelastic analysis. Pairs of acoustic transducers are placed on the surfaces such that wave paths are parallel to the tendon. A cross correlation technique is used for the accurate assessment of the sound velocity changes, and subsequent application of Murnaghan´s equations for assessing the stress changes. Results are promising with respect to the evaluation for non-homogeneous stress field from ultra sound velocities.
A new method for periodically monitoring reinforcement corrosion in concrete with Ground-Penetrating Radar (GPR) is proposed and a ten-year long-term corrosion periodic monitoring experiment is reported. GPR historical data was taken in different years, under different conditions. In order to align and normalize the obtained images properly prior to effectively performing any automatic defect detection, image registration techniques based on mutual-information are employed, and a new signal processing scheme is proposed for normalizing the intensity of GPR images. Then, the processed image results can be used to compare and find out the change of GPR detection due to corrosion.
Estimation of ground penetrating radar's wave velocity in materials is a critical step to accurately estimate depth of embedded line objects in concrete structures, and wetness of material. Errors of velocity are defined as the deviations between the velocities obtained in various oblique angles and those obtained in the traverse normal to the object orientation in a common offset antenna setting. In this paper, we quantified and corrected the errors of such estimation. GPR traverses were designed to travel in various oblique angles θ (90°, 75°, 60° and 45°) relative to the steel bars at 5 cover depths (55 mm, 85 mm, 115 mm, 145 mm and 175 mm). GPR wave velocity at any position within the lateral detection range of steel bars was measured with simple trigonometry in a semi-automated in-house program. It was found that reduction of oblique angles (i.e. θ<90°) causes flatter hyperbolic reflections and the associated errors of velocity can be as much as 30% in the case of an oblique angle 45° before correction. Such errors were corrected after re-scaling the horizontal travel distance with a multiplication factor of sin θ.