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The legend continued: The International Symposium NonDestructive Testing in Civil Engineering (NDT-CE) had returned to Berlin. The Bundesanstalt für Materialforschung und -prüfung (BAM) and the Technical University of Berlin (TUB) hosted this prestigious event in the industrial landmark building Peter-Behrens-Halle and the Test Site Technical Safety (TTS) in Horstwalde in September 2015. Almost 300 participants from more than 35 countries gathered to present recent research, exchange knowledge and to lest the newest equipment in NDT-CE. This symposium, held regularly in various locations all over the world, was organized for the third time in Berlin and is by far the largest of its kind.
For the closure of radioactive waste disposal facilities engineered barriers- so called “drift seals” are used. The purpose of these barriers is to constrain the possible infiltration of brine and to prevent the migration of radionuclides into the biosphere. In a rock salt mine a large scale in-situ experiment of a sealing construction made of salt concrete was set up to prove the technical feasibility and operability of such barriers. In order to investigate the integrity of this structure, non-destructive ultrasonic measurements were carried out.
Therefore two different methods were applied at the front side of the test-barrier:
1 Reflection measurements from boreholes
2 Ultrasonic imaging by means of scanning ultrasonic echo methods This extended abstract is a short version of an article to be published in a special edition of ASCE Journal that will briefly describe the sealing construction, the application of the non-destructive ultrasonic measurement methods and their adaptation to the onsite conditions -as well as parts of the obtained results. From this a concept for the systematic investigation of possible contribution of ultrasonic methods for quality assurance of sealing structures may be deduced.
Cracks perpendicular to the surface may be initial indicators for a deterioration process of concrete structures. Moisture penetrates inside the structure and transports adverse chemicals. The paper presents an investigation about the reliability of available commercial non-destructive evaluation techniques to reliably estimate the depth of surface-breaking cracks in reinforced concrete structures. Aim of the study was the investigation of surface-braking cracks under laboratory conditions. Commercial acoustic devices as impact echo equipment, single ultrasonic transducers and arrays were applied even if they have not been developed for this purpose. The commercial software and descriptions for application was followed strictly to compare the function, precision and repeatability of the measurements. Both, perpendicular notches and cracks have been considered. The study was completed with a discussion about reference specimens. The study was the basis for formulation of gaps in research. The Electric Power Research Institute (EPRI) has initiated and funded a Project.
A Large Aperture UltraSonic (LAUS) system has been designed and built for testing thick concrete structures. The scalable system consists of twelve ultrasonic units, each hosting 32 individual shear wave transducers with mechanical dry point contact (DPC) to the concrete surface. The twelve units are attached to the concrete surface using a vacuum case which holds them in place during operation. Each LAUS unit can be placed individually depending on the surface condition and optimal ultrasonic condition, e.g. rebar position. Air pressure is supplied to each unit through an air hose. The following extended abstract is a short version of an article to be published in the special edition of ASCE JIS that will describe the outline of the system, the principle of functioning, the data processing and adapted reconstruction calculation based on SAFT as well as the system performance during first applications.
The special design of buildings, constructed for nuclear power plants is a particular challenge for the nondestructive testing in the building industry. In particular the major component thicknesses, the degree of reinforcement and surface coating systems make the application of NDT methods difficult. The studies first steps were undertaken to determine to which extent established applications of these techniques are useable in the field of infrastructure buildings. Methods have been evaluated that are already state of the art. So for example the ground penetrating radar was used for locating metallic mounting parts. Furthermore, the low-lying internal structure of the containment was investigated with the ultrasonic method.
Challenging new constructions and ageing infrastructure are increasing the demand for permanent monitoring of loads and condition. Various methods and sensors are used for this purpose. But the technologies available today have difficulties in detecting slowly progressing locally confined damages. Extensive investigations or instrumentations are required so far for this purpose. In this study we present new sensors and data processing methods for ultrasonic transmission, which can be used for non-destructive long term monitoring of concrete. They can be mounted during construction or thereafter. Larger volumes can be monitored by a limited number of sensors for changes of material properties. The principles of ultrasonic transmission and influencing factors are presented. This latter include load, damages as well as environmental parameters as temperature or moisture. Various methods for data processing, e. g. coda wave interferometry are introduced. They allow the detection of very small changes in the medium. The embedded sensors are shown including mounting and operation. Application examples so far include small scale laboratory freeze-thaw experiments, localizing loads in larger concrete models, monitoring load effects on real structures as well as detecting acoustic events. Some sensors are operating already for several years. The sensors can be used as transmitter or receivers or switched between both roles. While most of the previous experiments have been active (at least one sensor serving as transmitter), new studies show that the sensors are useful as well for passive measurements, e. g. in acoustic emission or time reversal experiments. Besides application in civil engineering our setups can also be used for model studies in geosciences.
The objective of the report is to present the state-of-the art of non-destructive testing methods and technologies for the inspection of thick, heavily-reinforced structures, (e.g. found in nuclear power plants). Wall thicknesses can be in excess of one meter and the structures often have increased steel reinforcement density. The accessibility for any testing method may be limited due to the presence of liners and other components such as cast-in-place items. Testing methods have to provide solutions for tasks such as locating failure (inclusions, corrosion, voids, delaminations) in the structures or the assessment of the condition of the structure in general.
Ultrasonic echo and transmission techniques are used in civil engineering on a regular basis. New sensors and data processing techniques have lead to many new applications in the structural investigation as well as quality control. But concrete structures in the nuclear sector have special features and parameters, which pose problems for the methods and instrumentation currently available, e.g. extreme thickness, dense reinforcement, steel liners or special materials. Several innovative ultrasonic techniques have been developed to deal with these issues at least partly in lab experiments and pilot studies. Modern imaging techniques as multi-offset SAFT have been used e. g. to map delaminations. Thick concrete walls have successfully been inspected, partly through a steel liner. Embedded ultrasonic sensors have been designed which will be used in monitoring networks of large concrete structures above and below ground. In addition, sensitive mathematical methods as coda wave interferometry have been successfully evaluated to detect subtle changes in material properties. Examples of measurements and data evaluation are presented.
Honeycombs/compaction faults occur in the concrete structures due to improper solidification of the concrete, which may reduce the strength of the concrete and also act as a passage for the water/acids that further corrodes the reinforcements. This paper explores about the acoustic pulse-echo techniques for the detection of honeycomb defects in a laboratory specimen located at the Federal Institute for Materials Research and Testing (BAM), Berlin. Since concrete is an inhomogeneous medium, the defect Signals are masked by the material noise due to large amount of scattering/ reflections of acoustic waves. A filtering method using the discrete wavelet transforms is applied on the ultrasonic time Signals for the better localization of defects.