Filtern
Erscheinungsjahr
Dokumenttyp
- Vortrag (19892) (entfernen)
Sprache
- Deutsch (13112)
- Englisch (6729)
- Mehrsprachig (24)
- Spanisch (13)
- Französisch (9)
- Russisch (3)
- Tschechisch (1)
- Ungarisch (1)
Referierte Publikation
- nein (19892)
Schlagworte
- Korrosion (249)
- Corrosion (138)
- Additive manufacturing (122)
- Additive Manufacturing (121)
- Additive Fertigung (114)
- Concrete (107)
- Hydrogen (102)
- LIBS (92)
- Nanoparticles (92)
- Wasserstoff (82)
Organisationseinheit der BAM
- 8 Zerstörungsfreie Prüfung (921)
- 6 Materialchemie (832)
- 7 Bauwerkssicherheit (814)
- 9 Komponentensicherheit (739)
- 1 Analytische Chemie; Referenzmaterialien (578)
- 4 Material und Umwelt (440)
- 5 Werkstofftechnik (434)
- 3 Gefahrgutumschließungen; Energiespeicher (419)
- 7.6 Korrosion und Korrosionsschutz (351)
- 9.4 Integrität von Schweißverbindungen (350)
Energielabel
(2014)
Neues Energielabel
(2018)
Resource efficiency is a much discussed topic in terms of improving
the sustainability of energy related and energy non-related
products. Resource efficiency aspects such as the availability
of spare parts, the ability to dismantle, etc. have been included
in draft working documents in the revision of several already
existing Ecodesign regulations as a first step. However, often
these aspects are not consistent with the current technology and
design of these products. A possible reason could be a lack of
sufficient consultation or of a methodology which is sufficiently
tailored for this topic. The established strategies and tools, used
by policymakers, such as the Methodology for the Ecodesign
of Energy-related Products (MEErP), do not seem to deal with
these aspects appropriately. Draft requirements need to be very
well developed before being discussed with member states and
other related stakeholders, because including resource efficiency
parameters could lead to additional, very wide-ranging effects
on society. This topic cannot be covered well with legislative
tools developed primarily for energy aspects. In this paper, a
method is presented which can be used to combine products’
properties with crucial resource efficiency indicators. The method
can be used to develop a set of draft legislative requirements
and to pre-evaluate these requirements by target groups which
would be affected by additional legal requirements. These include:
market surveillance authorities, standardization organizations,
manufacturers and their associations, environmental
organizations and research facilities. The method incorporates
stakeholders’ feedback to identify potential resource efficiency
measures for materials and/or products, their impact on the
European ecology, economy and society. Based on this it would
help to develop legislative requirements which are feasible and
desirable. The results can then be fed into the formal legislative
process, probably speeding it up.
Die Ökodeisgn-Richtlinie
(2017)
Researchers study the properties of polymeric membranes - an important building block of batteries – by first measuring its impedance spectra and then determining a so called equivalent electronic circuit (EEC), that is an electronic circuit that approximately reproduces these measurements. Determining EEC is not completely automatized since it includes the search for the topology of the electronic circuit. This search is an inverse problem, since the formulas for determining the impedance spectra given the circuit topology and parameters are known while there are no formulas for the invers direction. To solve this invers problem, the original problem is split into two parts. The first part is to determine the topology of the circuit and the second part is to determine the parameters of the circuit. For the first part a Convolutional Neural Network Classifier is trained on a simulated data set, where the simulator is an implementation of the formulas for determining the impedance spectra given the complete description of the electronic circuit. After the topology is determined, the parameters of the electronic circuit are found by minimizing the error between the observed spectra and the spectra corresponding to these parameters. This minimization is a global optimization.
Das langsame Risswachstum (slow crack growth, SCG) sowie der umgebungsbedingte Spannungsriss (environmental stress cracking, ESC) sind relevante Schädigungsmechanismen für teilkristalline Werkstoffe auf Basis von Polyethylen hoher Dichte (PE-HD).
Der Vortrag gibt einerseits einen Überblick über die grundlegenden Struktur-Eigenschafts-Beziehungen in diesem Kontext, andererseits werden auch verschiedene praxisorientierte Prüfverfahren vorgestellt. Letztere wurden in gemeinsamen Forschungsprojekten von BAM und LBF mit dem Schwerpunkt Gefahrgutbehälter bzw. Pflanzenschutzmittel vergleichend untersucht und durch weitergehende Analytik ergänzt.
Due to the rapid thermal cycles involved in additive manufacturing of metals, high internal stresses and peculiar microstructures occur, which influence the parts mechanical properties. To systematically examine their formation, in-process measurements of the temperature are needed. Since the part emissivity is strongly inhomogeneous and rapidly changing in the process, the applicability of thermography for the determination of thermodynamic temperatures is limited. Measuring the thermal radiation in different wavelengths simultaneously, temperature and emissivity can be separated. Here, we present results of a preliminary study using multispectral thermography to obtain real temperatures and emissivities in directed energy deposition (DED) processes.
For metal-based additive manufacturing, sensors and measuring systems for monitoring of the energy source, the build volume, the melt pool and the component geometry are already commercially available. Further methods of optics, spectroscopy and non-destructive testing are described in the literature as suitable for in-situ application, but there are only a few reports on practical implementations.
Therefore, a new BAM project aims to develop process monitoring methods for the in-situ evaluation of the quality of additively manufactured metal components. In addition to passive and active thermography, this includes optical tomography, optical emission and absorption spectroscopy, eddy current testing, laminography, X-ray backscattering and photoacoustic methods. These methods are used in additive manufacturing systems for selective laser melting, laser metal deposition and wire arc additive manufacturing. To handle the sometimes huge amounts of data, algorithms for efficient preprocessing are developed and characteristics of the in-situ data are extracted and correlated to defects and inhomogeneities, which are determined using reference methods such as computer tomography and metallography. This process monitoring and fusion of data of different measurement techniques should result in a significant reduction of costly and time-consuming, destructive or non-destructive tests after the production of the component and at the same time reduce the production of scrap.
Here, first results of simultaneous measurements of optical emission spectroscopy and thermography during the laser metal deposition process using 316L as building material are presented. Temperature values are extracted from spectroscopic data by fitting of blackbody emission spectra to the experimental data and compared with results from a thermographic camera. Measurements with and without powder flow reveal significant differences between welding at a pristine metal surface and previously melted positions on the build plate, illustrating the significant influence of the partial oxidation of the surface during the first welding process on subsequent welding. The measurement equipment can either be mounted stationary or following the laser path. While first results were obtained in the stationary mode, future applications for online monitoring of the build of whole parts in the mobile mode are planned.
This research was funded by BAM within the focus area Material.
Aktuell werden Prozessmonitoringsysteme in der additiven Fertigung (AM) zur Überwachung der Energiequelle, des Bauraums, des Schmelzbades und der Bauteilgeometrie zumindest im metallbasierten AM schon kommerziell angeboten. Weitere Verfahren aus den Bereichen der Optik, Spektroskopie und zerstörungsfreien Prüfung werden in der Literatur als geeignet für die in-situ Anwendung bezeichnet, es finden sich aber nur wenige Berichte über konkrete Umsetzungen in die Praxis.
Die Bundesanstalt für Materialforschung und -prüfung hat ein neues Projekt gestartet, dessen Ziel die Entwicklung von Verfahren des Prozessmonitorings zur in-situ Bewertung der Qualität additiv gefertigter Bauteile in AM-Prozessen mit Laser- bzw. Lichtbogenquellen ist. Verschiedene Verfahren der zerstörungsfreien Prüfung, wie Thermografie, optische Tomografie, optische Emissionsspektroskopie, Wirbelstromprüfung und Laminografie werden in verschiedenen AM-Prozessen zum Einsatz gebracht und die Ergebnisse fusioniert. Die evaluierten Ergebnisse werden mit Referenzverfahren wie Computertomografie und Ultraschall-Tauchtechnik verglichen. Ziel ist eine deutliche Reduzierung aufwändiger und zeitintensiver, zerstörender oder zerstörungsfreier Prüfungen nach der Fertigung des Bauteiles und zugleich eine Verringerung von Ausschussproduktion.
Hier wird das Projekt als Ganzes vorgestellt und der Fokus auf verschiedene Methoden der Temperaturmessung mit Hilfe der Thermografie gelegt. Anforderungen an die Messtechnik für verschiedene AM-Systeme werden diskutiert und erste experimentelle Ergebnisse werden präsentiert.
In this work, we describe the extension of the applicability of a point-shaped energy density detector formerly only applicable for flash lamp excitation to optical heat sources for step-heating thermography, such as IR lamps or halogen lamps. Such continuous heat sources are often used in active thermography testing, when materials with low thermal diffusivity and specimens with large heat capacity are examined and large amounts of energy have to be deposited. Here, the temperature transient at the sensor surface is recorded by the infrared camera that is already present. The energy (power) input into the investigated specimen can be determined during the following data evaluation by fitting the results of an analytical model to the experimental data.
Thermography is one on the most promising techniques for in-situ monitoring for metal additive manufacturing processes. The high process dynamics and the strong focus of the laser beam cause a very complex thermal history within the produced specimens, such as multiple heating cycles within single layer expositions. This complicates data interpretation, e.g., in terms of cooling rates. A quantity that is easily calculated is the time a specific area of the specimen is at a temperature above a chosen threshold value (TOT). Here, we discuss variations occurring in time-over-threshold-maps during manufacturing of a defect free cuboid specimen.
Im Bauwesen werden Polymerbeschichtungen auf Beton häufig eingesetzt um zum einen ein bestimmtes Aussehen zu schaffen und zum anderen das Bauteil vor Alterung, Verschleiß und Schädigung zu schützen. Für praktisch alle Ziele ist die Wirkung von der eigens dafür definierten Schichtdicke der Polymerbeschichtung ab-hängig. Daher wird die Dicke der Beschichtung nach erfolgtem Schichtauftrag überprüft. Für den in diesem Zusammenhang anspruchsvollen mineralischen Untergrund Beton stehen bislang allerdings nur zerstörende Prüfverfahren zur Verfügung. Aus diesem Grund wurden im Rahmen des Projektes IRKUTSK ein auf aktiver Thermografie basierendes Verfahren sowie ein Gerät für den vor-Ort-Einsatz entwickelt, mit dessen Hilfe eine zerstörungsfreie Schichtdickenbestimmung möglich ist.
Hier wird ein kurzer Einblick in das zur Schichtdickenbestimmung entwickelte Thermografieverfahren gegeben. Die Besonderheiten bei der quantitativen Auswertung, die durch die Teiltransparenz der Polymerbeschichtungen auftreten, werden erläutert. Die Funktion des Verfahrens für einlagige Systeme wird anhand von Labormessungen illustriert.